I was just wondering how pipe manufacturers decide which pipes get a solid stain costing (like Peterson Ebony pipes). Are they pipes that have above average fills? Are they pipes that have truly unremarkable grain? Are they just selected at random? I'd be curious to find out!
Let’s use Dr Grabow as an example.
It’s probably the largest pipe factory on earth in production numbers, making about 1,500 pipes per workday.
Grabow has about sixty workers.
Their best pipe is named a Royalton.
Grabow will price a Royalton the highest, likely sell the fewest of them, and have their most experienced workers turning them. You would too, if you managed Grabow.
New hires are someplace else in the factory making their cheapest line.
Before a workday starts, somebody grades and sorts the briar.
The oldest, most highly grained, best grade is reserved for Royaltons.
The Royalton worker wants to make a smooth Royalton with no stain. But although every piece of briar in front of him is of the highest grade there, it’s not all the same quality. As he turns it, some blocks have more pits and occlusions than others. So he stains and fills them, unless there’s too many flaws to meet Royalton quality control standards for smooth pipes, then he’ll “rusticate” the pipe.
Years ago Grabow sold colored paint dipped pipes.
Over at Peterson, it’s almost certain an Ebony pipe is one that while it made the grade, the block had too many fills to market as a smooth, unstained or lightly stained pipe.
The briar under the stain is Perterson grade, but it’s not of high quality.
It should smoke the same.