How Flush are your Pipe Stem and Shank ?

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Lifer
Nov 26, 2018
10,172
41,361
RTP, NC. USA
I'm one of those who thinks that if stummel and the grain catch my eyes, I don't particularly care about the stem all that much. Stem can be replaced if I really think it's crap.
 
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anotherbob

Lifer
Mar 30, 2019
16,627
31,152
46
In the semi-rural NorthEastern USA
I post this because today I received a new Moretti pipe with a gap between the stem and shank at the lower portion of the stem/shank assembly. The fact is when looking at the listing on eBay I thought I noticed a gap, but I dismissed it as the stem not being fully engaged for the photo. The pipe stummel as well as the stem are black, so the gap stands out even more. I attempted to lightly sand the stem face (I didn’t want to touch the shank) at the top area, figuring it would allow the stem to further engage and thereby close the gap in the bottom. I used a very fine sanding pad but it didn’t accomplish anything.

Then I noticed that when I twisted the stem upside down, the gap was STILL on the bottom, which meant it wasn’t an issue with the stem face, but perhaps the shank face. But again I wasn’t about to start messing with the shank.

Then I thought perhaps the issue is the tenon is just ever so slightly too long, and maybe it isn’t allowing the stem to close the gap. It’s stopping at where the mortise ends, if that makes sense. I was assuming inside the shank there is a point at which the mortise steps down and that is where the tenon stops. So I VERY LIGHTLY took off some of the tenon length/face. Still the same gap.

I searched the forum threads (here and elsewhere) and found others discussing this issue and some just dismissing it as OCD. One guy in fact discovered that his very expensive Castello was not flush. Somebody else wrote that getting the stem and shank flush with no gaps is actually extremely difficult and usually only accomplished by those who are master craftsmen stem-makers.

So I began to look at my other pipes against a light bulb and discovered that most of my other pipes do indeed have very minor gaps. Some are consistent all the way around and some are more pronounced in one area of the shank than others. Still, on this new pipe, the gap is somehow more apparent. Again, it might be due to the color of the stem and stummel being almost jet black.

I emailed a pipe repair guy and he said if it is a new pipe that he’d return it. What do you think ? (See attached photos.)

View attachment 272536
I could live with that but it would annoy me. Technically not all pipes are flush there but that's a sore thumb. Makes me wonder if that is the original stem or a replacement from another similar pipe by the same maker. Seems like quality control should have done something about it before it left the factory. In fact most of the gaps I've seen that stand out like that have been because of after market type things.
At the end of the day it was me it would depend on how much I paid and how much the pipe kicks ass in other ways. If it smokes great and looks pretty otherwise a small flaw adds personality. If it's not an extraordinary smoker or a genuine stunner then it would be very dispointing.
 
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georged

Lifer
Mar 7, 2013
5,994
16,166
For anyone wondering if it's a manufacturing error or QA failure, the answer is kinda sorta a little bit somewhat maybe.

It's the wood moving.

Does that mean that "bad" wood was used? Not necessarily.

It does mean that the pipe was manufactured quickly, and the stummel's internal moisture redistributed itself after everything was done.

The best artisan carvers let the stummel rest between shaping steps to prevent this.

Even factory-sized shops used to do it after frazing. Indeed, in Sasieni's "Joel days" days, they loaded them into a slow-bake oven to speed up the process. (Also to cause any weaker specimens to split. "Better now than in a customer's hands" was his reasoning.)

Anyway, if you decide to tackle it yourself, here's the procedure:

 

LeafErikson

Lifer
Dec 7, 2021
2,161
18,990
Oregon
That small of a gap wouldn’t bother me whatsoever if it smoked well.

Check out this hideous stem/shank connection on my meer. There’s a gap and it’s not perfectly lined up with the shank. I absolutely love the pipe and smoke it all the time as it smokes like a dream.

You ultimately have to make the call though. If that gap is going to bother you and prevent you from enjoying the pipe I would send it back. Marco graciously said you could so there shouldn’t be an issue.

IMG_2860.jpeg
IMG_2861.jpeg
 

LudwigB88

Starting to Get Obsessed
Nov 4, 2023
259
377
For anyone wondering if it's a manufacturing error or QA failure, the answer is kinda sorta a little bit somewhat maybe.

It's the wood moving.

Does that mean that "bad" wood was used? Not necessarily.

It does mean that the pipe was manufactured quickly, and the stummel's internal moisture redistributed itself after everything was done.

The best artisan carvers let the stummel rest between shaping steps to prevent this.

Even factory-sized shops used to do it after frazing. Indeed, in Sasieni's "Joel days" days, they loaded them into a slow-bake oven to speed up the process. (Also to cause any weaker specimens to split. "Better now than in a customer's hands" was his reasoning.)

Anyway, if you decide to tackle it yourself, here's the procedure:

Very interesting.
 

LudwigB88

Starting to Get Obsessed
Nov 4, 2023
259
377
That small of a gap wouldn’t bother me whatsoever if it smoked well.

Check out this hideous stem/shank connection on my meer. There’s a gap and it’s not perfectly lined up with the shank. I absolutely love the pipe and smoke it all the time as it smokes like a dream.

You ultimately have to make the call though. If that gap is going to bother you and prevent you from enjoying the pipe I would send it back. Marco graciously said you could so there shouldn’t be an issue.

View attachment 272591
View attachment 272592
I think that would bother the hell out of me until the nicotine released my body’s dopamine.
 
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LudwigB88

Starting to Get Obsessed
Nov 4, 2023
259
377
I
That small of a gap wouldn’t bother me whatsoever if it smoked well.

Check out this hideous stem/shank connection on my meer. There’s a gap and it’s not perfectly lined up with the shank. I absolutely love the pipe and smoke it all the time as it smokes like a dream.

You ultimately have to make the call though. If that gap is going to bother you and prevent you from enjoying the pipe I would send it back. Marco graciously said you could so there shouldn’t be an issue.

View attachment 272591
View attachment 272592
I don’t see how a pipe maker would let a pipe leave the shop like that. But maybe it’s harder to get alignment then I know.
 

georged

Lifer
Mar 7, 2013
5,994
16,166
I

I don’t see how a pipe maker would let a pipe leave the shop like that. But maybe it’s harder to get alignment then I know.

Today's meers are a different animal, quality-wise, than they used to be. Usually the mortise and airway are added after the fact, by eye, using hand tools. Misalignment is the rule. The only question is how much.
 
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LeafErikson

Lifer
Dec 7, 2021
2,161
18,990
Oregon
Today's meers are a different animal, quality-wise, than they used to be. Usually the mortise and airway are added after the fact, by eye, using hand tools. Misalignment is the rule. The only question is how much.
That sounds right on the money George. Unfortunately, almost all meerschaum carvers seem to use factory stems with varying degrees of quality and button sizes. I'd rather have a modern meer with an open draw and a slightly misaligned stem/shank though than an older one with a tight draw.

I might be misinformed as I've never held one of his pipes, but I believe why Fikri Baki's pipes are so sought after is because he actually used handcut stems? I could be wrong so don't quote me on that, but I think I've seen some handcut cumberland and ebonite stems from that legend. I don't think there are many doing that today and Baki has been retired for some time now.
 

LudwigB88

Starting to Get Obsessed
Nov 4, 2023
259
377
Today's meers are a different animal, quality-wise, than they used to be. Usually the mortise and airway are added after the fact, by eye, using hand tools. Misalignment is the rule. The only question is how much.
Wow. Just like everything else these days. Tesla !!
 

Chasing Embers

Captain of the Black Frigate
Nov 12, 2014
44,770
116,339
That sounds right on the money George. Unfortunately, almost all meerschaum carvers seem to use factory stems with varying degrees of quality and button sizes. I'd rather have a modern meer with an open draw and a slightly misaligned stem/shank though than an older one with a tight draw.

I might be misinformed as I've never held one of his pipes, but I believe why Fikri Baki's pipes are so sought after is because he actually used handcut stems? I could be wrong so don't quote me on that, but I think I've seen some handcut cumberland and ebonite stems from that legend. I don't think there are many doing that today and Baki has been retired for some time now.
The draw on Baki's pipes was awful, I've only had one but it didn't stay long. The replacement screw in inserts have a better draw than the stock ones.
 

LeafErikson

Lifer
Dec 7, 2021
2,161
18,990
Oregon
The draw on Baki's pipes was awful, I've only had one but it didn't stay long. The replacement screw in inserts have a better draw than the stock ones.
Interesting. I didn't know you had one of his pipes. Thanks for the info. I'm pretty satisfied with the 3 meers I have and will likely add one or two more while there's still a few places selling nicer ones with the tenon/mortise connections I like for 150 or lower. I have 1 Altinay, 1 Tekin, and 1 AGovem. All 3 have the permanent style tenons/mortise connection with a wide open (4mm?) draw. The ones I've been looking at adding are mostly from Ali.
 
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