This Brigham sat in a box for a couple of years before I finally decided to try repairing it. My inspiration was some YouTube videos on the “High Grade Pipe Repair & Restoration” channel. This was my first time to try a broken shank repair.
I used a needle in a pin vise to make tiny indentations all over the surface of the bare wood of the break. Then I mixed and applied enough G/flex 655 epoxy to have a bit of excess squeeze out once I joined the two pieces. A rubber band worked well for maintaining gentle pressure, and I waited a couple of hours till the excess could be nicely pealed off the outside. I started to try to remove the excess inside the airway as well, but it seemed likely that I would open the break again, so I set it aside until the epoxy was fully cured. Then I used a thin metal rod to break off the excess from the inside of the airway, and that worked fairly well.
I am hopeful that the bond will hold, but only time will tell. What luck have the rest of you had with repairs like this?
![20240824_090712.jpg 20240824_090712.jpg](https://pipesmagazine.com/forums/data/attachments/334/334465-63d24718df54270c52d6118aa8ebd47a.jpg)
![20240824_105455.jpg 20240824_105455.jpg](https://pipesmagazine.com/forums/data/attachments/334/334466-e43c8f43658a9c06b149e457e0b28853.jpg)
![20240905_131210.jpg 20240905_131210.jpg](https://pipesmagazine.com/forums/data/attachments/334/334469-2db3d2ca4031b2a1f961ef5d835e54cc.jpg)
I used a needle in a pin vise to make tiny indentations all over the surface of the bare wood of the break. Then I mixed and applied enough G/flex 655 epoxy to have a bit of excess squeeze out once I joined the two pieces. A rubber band worked well for maintaining gentle pressure, and I waited a couple of hours till the excess could be nicely pealed off the outside. I started to try to remove the excess inside the airway as well, but it seemed likely that I would open the break again, so I set it aside until the epoxy was fully cured. Then I used a thin metal rod to break off the excess from the inside of the airway, and that worked fairly well.
I am hopeful that the bond will hold, but only time will tell. What luck have the rest of you had with repairs like this?
![20240824_090712.jpg 20240824_090712.jpg](https://pipesmagazine.com/forums/data/attachments/334/334465-63d24718df54270c52d6118aa8ebd47a.jpg)
![20240824_105455.jpg 20240824_105455.jpg](https://pipesmagazine.com/forums/data/attachments/334/334466-e43c8f43658a9c06b149e457e0b28853.jpg)
![20240905_131210.jpg 20240905_131210.jpg](https://pipesmagazine.com/forums/data/attachments/334/334469-2db3d2ca4031b2a1f961ef5d835e54cc.jpg)