Go back 25- 30 years ago, when Missouri Meerschaum was bought by three gentlemen, Michael, Larry, and Bob. Michael tells the story about one of the reasons they purchased 150 acres of land: to ensure they had enough corn to stay in business. The story goes like this: the local Missouri farmers had lost another crop of corn due to catastrophic weather. Things were getting desperate when it came to keeping the factory running because of the shortage of corn cobs, and Michael looked to California to grow some of the hybrid corn they use for pipes.
He found several farmers willing to grow their seed, and once they were done, Michael found a truck driver who agreed to transport the corn from California to Missouri, but with a story like this, there has to be something. In this case, the truck driver only had one arm, his left arm. He drove three back-to-back trips from California to Washington, Missouri, reaching across his body with his left hand to shift gears.
With the year’s most recent devastating floods and loss of corn, this was their only solution to keep the doors open, and Michael realized that he and his partners needed to secure their own irrigated land to grow their hybrid seeds. He found 150 acres, but his other co-owners were not entirely convinced it was their best option. Fast forward a year, and another massive flood in the existing fields caused that year’s corn crop to be lost again. The partners were ready this time, but the land price jumped an extra 200k. They finally managed to buy the irrigated property and secured the future of Missouri Meerschaum with those 150 acres.
Celebrating 155 Years in Business
This year, the 155th anniversary was hosted at the Missouri Meerschaum pipe factory in downtown Washington, Missouri, near where Lewis and Clark stopped and camped in 1804 on their way to Montana.
This year’s festivities coincided with Washington’s Fall Festival of the Arts & Crafts, which brought thousands of people downtown to try food, buy arts, crafts, and other assortment of items in the quaint little town, and, of course, get tours of the historic corn cob pipe company.
Missouri Meerschaum is a complete Farm-to-Table process
You can smoke a corn cob pipe today because of an intense dedication to getting it right, from the non-GMO hybrid seed that the University of Missouri helped Missouri Meerschuam work on in the 1970s and 1980s to the way they harvest and remove the husks to the 2-3 years the cobs have to sit and dry out so they can be turned into a pipe.
An interesting tidbit is that modern corn is nothing like the corn that was grown in our past; with modern farming methods, corn is grown for the number of corn cobs, not for size, and modern yields are usually 30,000 seeds per acre. The University of Missouri found out, through testing, that to get the larger corn cob, you need less corn planted, and the sweet spot for Missouri Meerschaum corn is around 18,000 seeds per acre.
This is partly because corn will pull a ton of nutrients out of the ground, and there is only so much to go around, even with crop rotation. Thus, modern farming can do a number on your fields, and you’ll have much smaller cobs unsuitable for pipes.
It can take six to upwards of eight months to shell all the corn that is harvested through the custom built walnut shelling system they have at the corn crib.
Nothing goes to waste, either. All the corn kernels that are shelled go to this large silo pictured above that is sold to two places: ADM (Archer Daniels Midland), which does corn processing: From Wikipedia: The Corn Processing segment converts corn into sweeteners and starches, and bioproducts. Its products include ingredients used in the food and beverage industry, including sweeteners, starch, syrup, and glucose (dextrose). Dextrose and starch are used by the Corn Processing segment as feedstocks for its bioproducts operations.
The other place where the corn is sold is Pinckney Bend Distillery, about 20 minutes down the road in New Haven, Missouri. The white corn that Missouri Meerschaum uses has a higher sugar content and is perfect for making a great whiskey.
There, the corn is turned into glorious whiskey, which you can drink Missouri Meerschaum-grown corn whiskey while you smoke your Missouri Meerschaum corn cob pipe while sitting in the place that makes it all. Meta much?
Unfortunately, the laws of the state of Missouri say they cannot ship outside of the state, and the current distribution is not large enough to reach most readers, but you can drive there and buy some bottles to bring home.
Of note, aside from the great whiskeys they have, they also have a whiskey with some flavor to it called Apple Ambush, which, I kid you not, tastes like you’re drinking spiced apple pie.
The Pinckney Bend Distillery offers a tasting flight for $15, which includes a glass. The flight includes eight or so different liquors and a tasty mixed beverage.
When we stopped at the Corn Cribb, we checked out the two 1980s model pickers. Modern Combine/Harvesters don’t do the job needed—keeping a pristine cob that can be used for the pipes.
From Start to Finish
Cobs are stored for 2-3 years on the 2nd and 3rd floors of the factory, where a shoot that goes down to the first floor drops cobs ready for production. Each corn cob you smoke takes around a week to make. They leave the windows open at the factory, especially during the winter months, because it helps dry out the corn better.
The cobs come down the shoot and are cut into the size they need based on their current production. Next, the cobs are bored out to create the tobacco chamber.
Once the cobs have been bored out for their tobacco chambers, they throw them in these 100+ year-old wooden bins throughout the process. The slats in these bins also help with the drying process as they go through manufacturing.
Missouri Meerchuam’s proprietary plaster originally helped the cobs stay cooler. Now, because of the size of the cobs they can grow, the plaster is more aesthetic than functional. The cobs get two coats of plaster and have to dry and be sanded in between. These guys in the picture can do just about 2,000 cobs a day.
They then sand and smooth out the inside of the tobacco chamber.
Each step of the way is also an opportunity for quality control. If the craftsman working on a cob sees an imperfection or issue they can’t resolve, they throw it into the “seconds” bin or chunk it entirely.
They go through a 2nd coat and get sanded and polished.
Moving through the final steps, they drill out the hole for the shank.
Larger cobs and cobs with a specific shape go to the lathe to have their shapes more defined.
Finishing Room
The standard stems are dropped in a crockpot full of hot water to warm up before being hand-bent.
But the more fancy acrylic stems are done a bit differently: individually heated with a heat gun and then bent.
Lastly the cobs go through final assembly where the shanks are glued and hammered in.
Glue is applied to the shank.
Once the shank is dipped in the glue, it is gently hammered into the cob.
Labels are applied at the final step.
Cobs are then thrown into bins, and set aside for sorting into shipping boxes to go out around the world.
Needless to say, the past couple of years have been good growing years; there is no shortage of cobs.
History, Stories, and More
Looking in the display cases at the factory, you’ll find some amazing cobs and their journeys, like the picture above. This pipe went around the world and to the South Pole!
You’ll also find the letter from General MacArthur to the company. MacArthur was rarely caught without this extra large corn cob pipe in his mouth in photographs.
The gentlemen at the Skillet Fork Museum set up a display in the factory and had a fantastic amount of cobs and history to share.
Missouri Meerschaum did a lot of “white-labeling” for other retailers like Wally Frank, and some of the marketing was, let’s say, misleading. Cobs have never been aged in bourbon barrels.
Another “mistake” was the colored bowls, which, when you smoked them, the paint started to crack and crumble off.
To top off your tour at the factory, you can sit in the custom thrown of cobs to snap a picture. You can stop by the factory year-round, check out the store, and get a tour and history from the nicest people who clearly love what they do.
Wrapping Up
Thanks to Shannon and Brett Hoch, Phil, and Pat Morgan, and the owners for letting us ask many questions and showing us around for their 155th Anniversary. It’s a one-of-a-kind experience to travel to Washington, Missouri, and check out where the famous corn cob pipes are made. It’s pretty eye-opening to see how much work it takes to bring those cobs from the ground to your mouth to smoke your favorite tobacco.
Master of Pipes , Certified Salesforce Tobacconist #2145 from tobacconistuniversity.org , President of the Austin Pipe Club, and Author at Pipesmagazine, James is also the owner of thepipetool.com. James has written numerous articles on the industry and interviewed some of the greats over the years.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!
Welcome to The Pipes Magazine Radio Show Episode 644. Our featured interview tonight is with Jay Furman. Jay is the co-host of the Pipe and Tamper podcast. He is a long-time member of the pipe community. He started smoking pipes in the 1980s, and owns hundreds of pipes and hundreds of pounds of pipe tobacco. His first pipe shopping experience was at Wally Frank, a famous New York chain of shops, also nationally known for their large mail order catalog business. Jay loves artisan pipes as well as health and fitness. Brian and Jay will have an extended conversation that will preempt the Pipe Parts segment. We will still have music, mailbag, and rant.
Welcome to The Pipes Magazine Radio Show Episode 643. Our featured guest tonight is Dr. Fred Hanna. Fred is a well-known pipe collector, author, and speaker at pipe shows. He has a PhD. in psychology and teaches the same at the Chicago Campus at Adler University. He has also done extensive research on nicotine, and that will be the focus of the discussion tonight. Nicotine has often been cast as a villain, but it is not really harmful. It naturally occurs in the nightshade family of plants, which includes tomatoes, potatoes, and eggplants. At the top of the show, Brian will talk more about the Sutliff/McBaren/STG situation that has the serious pipe smoker segment of the market furious.
There is a transitory nature to this enjoyment of pipes and tobacco, making it an easy metaphor for the nature of time and our place within its flow, and, hopefully, enhancing our appreciation to lend focus to moments which we allow our perceptions to linger within. It is ephemeral, like all things we hold dear; so, too, the holiday season aims to serve as reminder to enjoy and cling to those moments—with family, loved ones, and spirit of good cheer. As another holiday season winds down and confronts us with the promise of renewal in the year ahead, let’s keep that in mind as we examine some of the sunset offerings from the Sutliff Tobacco Company. Pipe Force Episode III Stoved and Red Virginia give a naturally sweet, tangy, woody foundation. The hearty Rustica leaf has been hot-pressed and stoved for the first time. The process slightly tempers the bold tobacco and imparts a floral note, but still, the robust character is not lost, bringing body to the smoke. A portion of Dark-fired Kentucky then offers a mesquite spice to the mixture. The last of the Pipe Force Project releases, Episode III keeps with the Star Wars aspect in much the same way as Revenge of the Sith did. Lieutenant General Marshall is the portrait of the Cthulian officer gracing the tin and the lucky challenge coin within, intoning a portent of the unknown and, possibly, the unfathomable—in this case, the first time stoved Rustica leaf has been included in a commercial blend. Inside the tin are a few stout, thick flakes that release a bouquet of campfire coals, almost a Scottish blend experience even absent Latakia or Orientals. Crumbling for preparation is easy, with the nearly quarter-inch flakes parting easily and at a good moisture for packing straight from the tin, or with a minimum of air drying to preference. On the light there is not as much of a bass note as the aroma would suggest, nor are there an abundance of high and bright notes either; it plants itself firmly in the middle of the range. A decidedly woody dimension continues from the aroma through the light and all the way to the heel; it is definitely the defining character of the blend’s flavour palette. Between the dark-fired and the stoved Rustica leaf, little room for expression remains. Perhaps this is something that some time in the tin will alter, allowing the red Virginia to pronounce some sweetness and depth eventually. On the technical side it burns strikingly well, requiring only a single light to find the heel—outdoors in a light breeze, mind you—and leaves the aftertaste of a flat IPA with hints of barbecue on the tongue, mercifully absent of bite. Overall the blend feels a bit flattened out and perhaps a bit too fresh to exhibit depth, with too much compression in the mix to feel the highs and lows, though at moments one can taste the umami that floats as a potential in the background. Not to say that it was a disappointment by any means—the smoke is agreeably as stout as the flakes, on the hearty and dry side, and with a good amount of nicotine delivered in the process. Cringle Flake Holiday Edition 2024 Aged Red Virginias from 2010 are pressed and sliced to showcase the dark side of the flue cured leaf. The mature Virginias offer bread, dark fruit and spice in this special smoking mixture. This year’s holiday special edition, the last from the marque, is built around a legacy bundle of leaf from the storied McClelland holdings. Cringle Flake 2024 is nearly a companion smoke to Pipe Force III in the woody flavour spectrum, owing to the particular complexion of the flue-cured red Virginia leaf. The tin art is seasonably festive, either in the Cringle Flake version or the alternate Krampusnacht packaging exclusive to TobaccoPipes.com, though both are the exact same blend; my personal preference is for the wilder Krampusnacht image, as it calls to mind the art of Ed “Big Daddy” Roth, but it makes no difference to the flavor—or does it…? (No, it doesn’t.-ed.) As noted, the flakes are a blend of two vintages of red Virginia, a 2000 US crop and a 2010 Canadian from an earlier acquisition of McClelland stock. Nosing the tin there is detectably a hint of that old vinegary aroma, so fond memories of Christmases past are certainly contained therein. Overall it has its own read, though; to me, it’s a woody, oiled mahogany aroma, not unlike the smell of a new acoustic guitar (yes, I spent an inordinate amount of time smelling my Christmas gifts). There is a bit of tang, high and sour, though it lacks clear sweetness up front, both in the aroma and smoke—the notes of dark fruit and spice are slight at best. It seems apparent that the intention is that this is a Virginia blend destined for at least a little bit of tin-ageing. The woody tilt continues through the top to middle of the bowl, leaning into that aspect of the leaf and its curing. Though it took a few bowls to dial in, there was a richness to be found with some deepening of the bass notes—think brown bread and extra-sharp cheddar—and highlights of a clover honey character on the palate and retrohale. The blend benefits greatly from a sharp black coffee or strong tea, particularly for repeated servings, as well as some delayed gratification technique—I found that taking an initial light and burning until it needed tending, then allowing it some room to breathe, suitably amplified the flavour profile. Despite some astringency in the overtones, after finding the proper pace it proved a very repeatable and enjoyable smoke. The holidays are a celebration not of what we acquire, but of what we can share. Stashing away a tin or three of these stocking stuffers will make for savoury moments to enjoy, hopefully with good company. In closing, with a repeat of last […]
Make no mistake, this was a fairly good year. So many pipes and so little time. Which forced Pundit to deal with an unruly herd of pipes. The past, always a good forecast of the future, has always been go big or go home for the Pundit. This year was time to do a little cowboy corralling, lassoing, and cutting the herd so new additions could be considered in this new year. There were so many good year-end tobacco blends from which to choose, the Pundit was in a maze of confusion and indecision. Uhm, no, that’s not too unusual. But, my goodness, there were some hard choices from fresh Christmas blends to updates of old favorites. There are not too many Virginia, English, and smooth aromatic blends that Pundit doesn’t enjoy. Yes, it’s been a very good year for pipe smokers. And from what I have seen carousing some of the online pipe shops, we are in for another outstanding year. Per cutting back the herd. I’m a sucker for Christmas tobacco blends. Let a new Christmas delight show up, and the Pundit is on it, like a kiddie ripping open a wrapped present beneath the tree. Ok, I get it, Christmas is over and let’s move on. I’ve got something of a seasonal story to tell you. Date evades me, but I was riding down an old country road on a bright spring day some years back when I spotted an older gentleman sitting on a tombstone. He was sitting and resting atop a tall headstone in a country church cemetery and staring off into the cemetery. The old memorial stones were baked in a faded gray look, with many names and dates faded into shadows. Naturally, I stopped to see if he might need help or something. He was puffing his pipe and just looking off. I said hello and asked him if all was okay. “Yes,” he said. “I’m just having a chat with Naomi.” Naomi, he told me, died a few years back right before Christmas, just after Thanksgiving and he was telling her how his Christmas was. He took another puff on his pipe. I asked him how long the two had been married. “All our lives,” he told me. Translated, the name Naomi means “gentle,” or “pleasantness,” according to a Google search. He puffed a bit more. I reached for a handkerchief to manage a tear, and then pulled out my pipe. We chatted a bit more before I left him to his thoughts of Naomi and his pipe. The New Year is not only a good moment for pipes, but as with Naomi, the year is also a time to reflect. To find the gentleness in life, especially while relaxing with your new pipe. I’ve thought about the gentleman and Naomi many times over the years since I interviewed him. And not to become too mushy but after that chance meeting, I thought of my pipes in a different light. They not only bring pleasure, especially with new purchases and new tobacco blends, but also pipes give me time to reflect on the past, present, and future, much like Scrooge in Charles Dickens’s classic, A Christmas Carol. If you recall that story—and, ahem, if not it’s time to read it for its many lessons when the ghosts of past, present, and future visit Scrooge. As for the New Year, the present, I’ll add more pipes to the herd, after the culling is over, the past. It will also be a New Year, the future, of major tobacco additions to the cellar, especially from that master blender Jeremy Reeves of Cornell & Diehl. I’m always amazed at how Jeremy gets to the essence of a blend. His talent is that of a gourmet chef. Just sayin,’ Jeremy is in that league of top blenders, in Pundit’s view. Now, it’s time for some Pipe Smokers of the Past: Carl Sandburg was born Jan. 6, 1878, in Galesburg, Illinois; and died July 22, 1967, in Flat Rock, N.C. Sandburg was a poet, journalist, and a Pulitzer Prize winner for his biography of Abraham Lincoln. In addition, he won two more Pulitzers for his poetry. And if you have ever wondered where the “Good Morning, America,” phrase originated, you might consider his 1928 book, Good Morning, America, which some sources say is the origin of the expression. As for pipes, it is reported that he was rarely seen without his pipe, stuffed with plug tobacco. Now, that takes a strong constitution to smoke plug tobacco all day. Maybe that’s why he won three Pulitzers. He “plugged” away at it. Ok. On to another Pipe Smoker of the Past. John Ronald Reuel ( J.R.R.) Tolkien, an old favorite, was born Jan. 3, 1892; and died Sept. 2, 1973. Yes, Lord of the Rings and The Hobbit, that J.R.R. Courage is found in unlikely places― J.R.R. Tolkien And if you need an outstanding read on the famous author and pipe smoker, see Chuck Stanion’s superb piece in his Aug. 27, 2021, Pipe Line column on Tolkien at SmokingPipes.com. A Parting Thought: My New Pipe, My New Year Pal
Welcome to The Pipes Magazine Radio Show Episode 642. Our featured guest tonight is Jon David Cole. JD is the Owner/Tobacconist at The Country Squire in Jackson, MS, and the accompanying online store. We’ll have JD and Brian talking about Jon David’s personal pipe collection, sales trends for pipes and tobacco at the shop, and the challenges presented by the pending closure of Sutliff Tobacco. They have been the supplier of many component tobaccos for several of The Country Squire’s house blends. If you haven’t heard the news from earlier this year – Scandinavian Tobacco Group bought Mac Baren, which owned Sutliff. Internal documents were leaked from STG showing that they will be shutting down Sutliff completely, and eliminating most of the products. This will be an extended conversation, so we will skip the usual Pipe Parts opening segment.
Welcome to The Pipes Magazine Radio Show Episode 641. Our featured interview tonight is with Jeremy Reeves. Jeremy is the Head Blender at Cornell & Diehl and is featured in our recurring series, “Ask the Tobacco Blender”. However, tonight he will be the interviewee as we learn about how he became a pipe smoker and collector, when he got his first pipe and how he progressed from there. At the top of the show, Brian will have a review of the rare German tobacco blend, Tumblin’ Dice.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!