Go back 25- 30 years ago, when Missouri Meerschaum was bought by three gentlemen, Michael, Larry, and Bob. Michael tells the story about one of the reasons they purchased 150 acres of land: to ensure they had enough corn to stay in business. The story goes like this: the local Missouri farmers had lost another crop of corn due to catastrophic weather. Things were getting desperate when it came to keeping the factory running because of the shortage of corn cobs, and Michael looked to California to grow some of the hybrid corn they use for pipes.
Missouri Meerschaum Corn Cob Pipe Factory
He found several farmers willing to grow their seed, and once they were done, Michael found a truck driver who agreed to transport the corn from California to Missouri, but with a story like this, there has to be something. In this case, the truck driver only had one arm, his left arm. He drove three back-to-back trips from California to Washington, Missouri, reaching across his body with his left hand to shift gears.
With the year’s most recent devastating floods and loss of corn, this was their only solution to keep the doors open, and Michael realized that he and his partners needed to secure their own irrigated land to grow their hybrid seeds. He found 150 acres, but his other co-owners were not entirely convinced it was their best option. Fast forward a year, and another massive flood in the existing fields caused that year’s corn crop to be lost again. The partners were ready this time, but the land price jumped an extra 200k. They finally managed to buy the irrigated property and secured the future of Missouri Meerschaum with those 150 acres.
Celebrating 155 Years in Business
This year, the 155th anniversary was hosted at the Missouri Meerschaum pipe factory in downtown Washington, Missouri, near where Lewis and Clark stopped and camped in 1804 on their way to Montana.
Washington Missouri
This year’s festivities coincided with Washington’s Fall Festival of the Arts & Crafts, which brought thousands of people downtown to try food, buy arts, crafts, and other assortment of items in the quaint little town, and, of course, get tours of the historic corn cob pipe company.
Factory Right This Way
Missouri Meerschaum is a complete Farm-to-Table process
You can smoke a corn cob pipe today because of an intense dedication to getting it right, from the non-GMO hybrid seed that the University of Missouri helped Missouri Meerschuam work on in the 1970s and 1980s to the way they harvest and remove the husks to the 2-3 years the cobs have to sit and dry out so they can be turned into a pipe.
Large Hybrid-Non GMO White Corn Cobs
An interesting tidbit is that modern corn is nothing like the corn that was grown in our past; with modern farming methods, corn is grown for the number of corn cobs, not for size, and modern yields are usually 30,000 seeds per acre. The University of Missouri found out, through testing, that to get the larger corn cob, you need less corn planted, and the sweet spot for Missouri Meerschaum corn is around 18,000 seeds per acre.
Corn Ready to be Harvested
This is partly because corn will pull a ton of nutrients out of the ground, and there is only so much to go around, even with crop rotation. Thus, modern farming can do a number on your fields, and you’ll have much smaller cobs unsuitable for pipes.
Corn in its Husk
It can take six to upwards of eight months to shell all the corn that is harvested through the custom built walnut shelling system they have at the corn crib.
At the Crib – Corn Silo in the background.
Nothing goes to waste, either. All the corn kernels that are shelled go to this large silo pictured above that is sold to two places: ADM (Archer Daniels Midland), which does corn processing: From Wikipedia: The Corn Processing segment converts corn into sweeteners and starches, and bioproducts. Its products include ingredients used in the food and beverage industry, including sweeteners, starch, syrup, and glucose (dextrose). Dextrose and starch are used by the Corn Processing segment as feedstocks for its bioproducts operations.
Pinckney Bend Distillery
The other place where the corn is sold is Pinckney Bend Distillery, about 20 minutes down the road in New Haven, Missouri. The white corn that Missouri Meerschaum uses has a higher sugar content and is perfect for making a great whiskey.
Pot Still
There, the corn is turned into glorious whiskey, which you can drink Missouri Meerschaum-grown corn whiskey while you smoke your Missouri Meerschaum corn cob pipe while sitting in the place that makes it all. Meta much?
Rested American Whiskey
Unfortunately, the laws of the state of Missouri say they cannot ship outside of the state, and the current distribution is not large enough to reach most readers, but you can drive there and buy some bottles to bring home.
Not your average whiskey barrel
Of note, aside from the great whiskeys they have, they also have a whiskey with some flavor to it called Apple Ambush, which, I kid you not, tastes like you’re drinking spiced apple pie.
Apple Ambush
The Pinckney Bend Distillery offers a tasting flight for $15, which includes a glass. The flight includes eight or so different liquors and a tasty mixed beverage.
Corn Harvester
When we stopped at the Corn Cribb, we checked out the two 1980s model pickers. Modern Combine/Harvesters don’t do the job needed—keeping a pristine cob that can be used for the pipes.
From Start to Finish
Cob Storage
Cobs are stored for 2-3 years on the 2nd and 3rd floors of the factory, where a shoot that goes down to the first floor drops cobs ready for production. Each corn cob you smoke takes around a week to make. They leave the windows open at the factory, especially during the winter months, because it helps dry out the corn better.
Cob Shoot
The cobs come down the shoot and are cut into the size they need based on their current production. Next, the cobs are bored out to create the tobacco chamber.
Boring out the Tobacco Chamber
Cut and Drilled Cobs ready for Plaster
Once the cobs have been bored out for their tobacco chambers, they throw them in these 100+ year-old wooden bins throughout the process. The slats in these bins also help with the drying process as they go through manufacturing.
First Coat of Plaster
Missouri Meerchuam’s proprietary plaster originally helped the cobs stay cooler. Now, because of the size of the cobs they can grow, the plaster is more aesthetic than functional. The cobs get two coats of plaster and have to dry and be sanded in between. These guys in the picture can do just about 2,000 cobs a day.
Sanding down the first coat
They then sand and smooth out the inside of the tobacco chamber.
Smoothing Out The Tobacco Chamber
Each step of the way is also an opportunity for quality control. If the craftsman working on a cob sees an imperfection or issue they can’t resolve, they throw it into the “seconds” bin or chunk it entirely.
2nd Coat Sanding and Polishing
They go through a 2nd coat and get sanded and polished.
Drilling the Shank
Moving through the final steps, they drill out the hole for the shank.
Larger Cobs
Larger cobs and cobs with a specific shape go to the lathe to have their shapes more defined.
Finishing Room
The standard stems are dropped in a crockpot full of hot water to warm up before being hand-bent.
The Stem Crock-Pot
But the more fancy acrylic stems are done a bit differently: individually heated with a heat gun and then bent.
Using a Heat Gun
Lastly the cobs go through final assembly where the shanks are glued and hammered in.
Glue applied
Glue is applied to the shank.
Hammering the Shank in
Once the shank is dipped in the glue, it is gently hammered into the cob.
Labels Applied
Labels are applied at the final step.
Sorted for Shipping
Cobs are then thrown into bins, and set aside for sorting into shipping boxes to go out around the world.
No Shortage of Cobs
Needless to say, the past couple of years have been good growing years; there is no shortage of cobs.
History, Stories, and More
To the South Pole!
Looking in the display cases at the factory, you’ll find some amazing cobs and their journeys, like the picture above. This pipe went around the world and to the South Pole!
You’ll also find the letter from General MacArthur to the company. MacArthur was rarely caught without this extra large corn cob pipe in his mouth in photographs.
General Douglas MacArthur
The gentlemen at the Skillet Fork Museum set up a display in the factory and had a fantastic amount of cobs and history to share.
Display from Skillet Fork Pipe Museum
Cured in Bourbon?
Missouri Meerschaum did a lot of “white-labeling” for other retailers like Wally Frank, and some of the marketing was, let’s say, misleading. Cobs have never been aged in bourbon barrels.
Colored Bowls
Another “mistake” was the colored bowls, which, when you smoked them, the paint started to crack and crumble off.
1869, Henry Tibbe made the first cob for his neighbor.
The Thrown of Cobs
To top off your tour at the factory, you can sit in the custom thrown of cobs to snap a picture. You can stop by the factory year-round, check out the store, and get a tour and history from the nicest people who clearly love what they do.
Wrapping Up
Thanks to Shannon and Brett Hoch, Phil, and Pat Morgan, and the owners for letting us ask many questions and showing us around for their 155th Anniversary. It’s a one-of-a-kind experience to travel to Washington, Missouri, and check out where the famous corn cob pipes are made. It’s pretty eye-opening to see how much work it takes to bring those cobs from the ground to your mouth to smoke your favorite tobacco.
Master of Pipes , Certified Salesforce Tobacconist #2145 from tobacconistuniversity.org , President of the Austin Pipe Club, and Author at Pipesmagazine, James is also the owner of thepipetool.com. James has written numerous articles on the industry and interviewed some of the greats over the years.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!
Welcome to The Pipes Magazine Radio Show Episode 649. Our featured guest tonight is Jon David Cole. JD is the Owner/Tobacconist at The Country Squire in Jackson, MS, and the accompanying online store. We’ll have JD and Brian talking about sales trends for pipes and tobacco at the shop, and other news. This will be an extended conversation, so we will skip the usual Pipe Parts opening segment.
A few years ago, I remember it well, I received in the post an unexpected gift of the sort that inspires the instantaneous rendition of an awkward happy dance. I’m apparently not a very good dancer, at least if the reactions of my kid and dog hold true. Everybody’s a critic. Sometimes, I just can’t help myself. (It’s a good thing disco died before I gained any sort of notoriety for my exhibitions. When it comes to tripping the light fantastic, I’m more like Elaine from Seinfeld than Saturday Night Fever’s Tony Manero. No videos are forthcoming. Don’t even ask.) The plainly wrapped parcel was in the postbox, my own address cryptically hand-written as the return, and no postmark indicating the source of the package. Since I had no recollection of having sent anything to myself, it was a genuine surprise. After a little head scratching, I pulled open the wrapping and opened the box without ceremony, only to find another similarly wrapped one within, also lacking any clues as to the package’s origin. Curious. A mail bomb? Surely anyone with seriously nefarious intentions would be more thoughtful about not arousing undue suspicions. I poured a dram of my finest whisky, just in case it might be my last, took the smaller parcel to the farthest reaches of the weed patch loosely referred to as the “yard,” and, listening carefully for ticking, carefully sliced the sealing tape with my pocket knife. I carefully opened the flaps, and averted my eyes while pondering that digital detonation devices probably don’t tick… Too late to call in the EOD. Fortunately, no explosive device was detonated, no deadly gas released. Instead, inside was a plain white envelope emblazoned in pink ink with my name and adorned by a small heart. Cute. The envelope concealed a little card, with the hand-written words, “Your tobaccos turn me on.” It was signed simply “Scarlett J,” with another little heart. Ever since seeing Lost in Translation, I’ve had a thing for Scarlett Johansson, but I had no idea she was a pipe smoker. Bonus! Under the envelope, wrapped in bubble packing, was a fabric pipe sock of anonymous origin, quite plain, with a thin cord tied round the top. I took the package back inside, poured another Scotch, and sat down to explore the contents further. After removing the pipe from the sock, I immediately recognized it. I’d seen it not long before on a seller’s site. I’d even shared the link with a friend who shares my adoration for interesting old pieces, and who knows of my predilection for a particular actress, at least in one role. While there may be another one like this out there, it’s unlikely. It’s a beautiful old Comoy’s Virgin Briar made for the 1933 Chicago World’s Fair, a uniquely fluted apple with a tapered stem. These were all the clues I needed. Using my finely honed skills of detection, I now knew both where it had come from, and who had been responsible for it finding its way to me. I gave my presumed benefactor a call, and employed all the subtle interrogation techniques I’d learned from watching too many episodes of Criminal Minds in an attempt to draw a confession out of him. Eventually, he broke by asking the question, “How does it smoke?” Aha! Got you. But, at that point, I couldn’t answer him. I’d been too busy gawking at the thing to fill it with tobacco. So, while we were talking, I gave it a go. I’d just finished a bowl of some excellent vintage leaf in another really nice pipe. It was a great smoke, but nothing prepared me for what was to come. There was so much more depth and complexity here, with nuances clearly articulated that were almost completely missing in the prior bowl. The virginias delivered a caramel-like sweetness, the orientals swirled over my tongue like a genie set free from Aladdin’s lamp, and the latakia rendered softer, more polished. In a word, it was superb. Even after all these years, it’s still unfathomable to me that one pipe can deliver a really good smoke, while another can transcend. Beyond purity of taste, there’s some sort of fascinating interplay, an inexplicable synergy between certain tobaccos and briars that transforms the smoking experience into something more, something sublime. For all we know and understand about pipes, about pipe making, about briar and brands, it remains the unknown that continues to fascinate and delight. With this pipe, was there something special about the wood that made it great? Was there something about the way it was made that perhaps enhanced its strengths, while deleting any potential weaknesses? In many cases with very old pipes, I’m inclined to attribute a superior smoke to the way it had been treated during all the years I did not possess it, but this one had been so lightly smoked that the cutting lathe’s chuck marks were still visible in the bowl, so it wasn’t that. It’s even possible that the last time this nearly pristine pipe was smoked, maybe the only time, was shortly after it was sold. Eighty years is a long time to rest. Here’s the problem, the sleeping dogs part. After such a magical smoke comes the fear that the next bowl might not live up to the expectations set by the first. It’s unlikely, sure, but it’s happened enough times in the past that the thought crosses my mind. Or could it be that the excitement of receiving this precious gift had simply influenced me sufficiently to make me focus more on the subtleties causing the experience to seem better than it was? Would it be best just to have the memory of that great smoke intact in my noggin, rather than risk disappointment? It took me a long time to give it another go. Fortunately, it again delivered, and has every time I’ve smoked it since. Maybe there’s still a bit of bias at […]
Welcome to The Pipes Magazine Radio Show Episode 648. Our featured guest on tonight’s show is Ronnie Pecorini. Ronnie is the VP of the Chicagoland Pipe Collectors Club and the Director of the Chicago Pipe Show. He has been in the club for 17 years, and has attended 27 of the shows. Ronnie is also co-host of the Great Cigar & Pipe Show Podcast, which is coming up on seven years. He has been in FM sports radio for 20 years. You’ll hear about his background and what to expect at the upcoming Chicago pipe show. At the top of the show we will have an Ask the Tobacco Blender segment with Jeremy Reeves. Jeremy is the Head Blender at Cornell & Diehl, which is one of the most popular boutique pipe tobacco companies in the USA.
Welcome to The Pipes Magazine Radio Show Episode 647. Our featured guest on tonight’s show is Sykes Wilford. Sykes is the Founder and CEO of SmokingPipes.com, and Laudisi Enterprises. Brian and Sykes will discuss the Japanese pipe maker Hiroyuki Tokutomi. Unfortunately, Tokutomi passed a week ago on January 28, 2025 at the age of 76 after being hospitalized with pneumonia. Sykes knew him well from a friendship and business relationship that spanned over 20 years. He was considered by many to be one of the best pipe makers in the world with his innovative designs. At the top of the show, Brian will have a tobacco review of Low Country Waccamaw, which is a Virginia-Perique blend with some Izmir Orientals.
Yes, some things are just too hard. Take, for example, trying not to bust the budget on a new, long-sought pipe from one of the master creators. I faced this issue many years ago when I saw one of the gods of pipe creations resting coyly in a bricks-and-mortar glass display case. The creation was so alluring I could hardly keep myself from throwing my money down on the barrel head, and to hell with debt. Everybody carries some, so why not for a longed-for pipe from this emperor of the ebauchon? More on that dilemma in a moment, but first let’s relax with thoughts of a new year, new adventures, new pipes, and new tobacco blends. Joy reigns. Uh, yes, Pundit is a bit ga-ga over the possibility of new pipe toys. Just read about new pipes from BriarWorks at SmokingPipes.com. Oh, joy to behold! As we flutter into new days, this missive can be thought of as views of the heart (ahem, of the briar) and the joys of our wonderful hobby. The masterminds at Briar Works have birthed a beautiful calabash. Amazing and with a finish so fine it makes you want to dance. I wrote a story long ago on Briar Works in Columbia, Tenn., south of Nashville. The shop was in its early beginnings. Now Pete Provost and his crew have a smoking lounge to enhance the fun. This is the foundational meaning of a new year. Pipes and tobacco, especially from the masters, make our days go better from sunup to sundown. But I don’t want you to think Pundit has forgotten his old friends. I was reminiscing not long ago about the senescent drugstore, drugstore soda fountain counters, and drugstore pipes and tobacco. Of course, those days are well behind us, but I still have one or two of those old pipes and tobacco tins as well as dear thoughts of fountain-made milkshakes and those squat and colorful music boxes sitting right on the counter in which you shoved nickles and dimes to hear the latest rock-n-roll hit. And as I reminisced, I was struck by another reverie of an Elysian pipe I once absolutely drooled to own. Back those long years ago, I used to search many a brick and mortar pipe and tobacco shop, and even online. Nothing presented my pipe dream, until one day, there it was: A Former Lovat-billiard shape. Having no idea who or what a Former was, you can only guess my surprise when I discovered Former’s given name is Hans “Former” Nielsen, a premiere Danish carver, from the land of legendary pipe carvers. The “Former” nickname is from his younger days. Now 84-years-old, the famed Danish carver, who was trained by fabled Danish carvers and once worked for W.O. Larsen, continues to produce immaculate pipes of wondrous design. https://www.smokingpipes.com/smokingpipesblog/single.cfm/post/legendary-hans-former-nielsen Instant labor of Lovat love. I had to have it, no matter the price. But it was well above my pay grade. And if I had to purchase that pipe today, I would have to sell my house. Needless to say, I struggled to find a way to purchase the Lovat. I just could not in right mind figure a way to acquire the beauty and keep peace in the household. I passed on the purchase, walking downtrodden from the shop. But as they say, just ’cause he ain’t talking don’t mean he ain’t still figuring. And ponder on it I did. Several days later I figured maybe I could work out a plan with the shop owner, whom I knew. Why, yes, the shop owner said. With a hefty down payment, he could work out a plan over a few weeks. The deal was cut and I walked out the shop doors with my beautiful new goddess. Some days later, the lady of the household found my unsmoked pipe where I had stored it in a socks drawer, not wanting to attract attention. I was greeted with an evening conversation that began, “And, so, what did that pipe cost? Too much, like all the rest I see stored away?” I explained it was not bad, and that I had figured a payment plan over the next months that was affordable. “Oh,” said the lady of the house, “so it’s as much as a car payment!” It did not get better after that first round. After much interrogation, I caved. I returned the Former Lovat to the bricks and mortar, got a refund, and again slunk downtrodden from the shop — heartbroken. I think of that beautiful Former Lovat today, my Lovat’s Labor’s Lost. Now for Pipe Smokers of the Past. John Steinbeck, the 1962 Nobel Prize in Literature winner, was born Feb. 27, 1902, in Salinas, Calif., and died Dec. 20, 1968, in New York. “You know how advice is. You only want it if it agrees with what you wanted to do anyway.”—John Steinbeck For a wonderful biographical and character study of Steinbeck, check out Zachary Podl’s Sept. 15, 2023 Pipe Line piece. https://www.smokingpipes.com/smokingpipesblog/single.cfm/post/john-steinbeck-writer-and-pipe-smoker
Welcome to The Pipes Magazine Radio Show Episode 646. Our featured interview tonight is with Canadian pipe smoker and book author Fraser Moss. His first book, “The Unknown Canadian Pipe Smoker” discusses five companies that have shaped the Canadian pipe-smoking landscape. The book also guides readers new to the hobby on what to look for when buying their first pipe, and much more. It will soon be in stock at SmokingPipes.com. Fraser has been smoking a pipe for 25-years. He lives in rural Manitoba with his wife and their Samoyed, Luna. You can check out his YouTube channel at Prairie Piper. At the top of the show, Brian will chat about three special pipes that are a permanent part of his collection.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!