Go back 25- 30 years ago, when Missouri Meerschaum was bought by three gentlemen, Michael, Larry, and Bob. Michael tells the story about one of the reasons they purchased 150 acres of land: to ensure they had enough corn to stay in business. The story goes like this: the local Missouri farmers had lost another crop of corn due to catastrophic weather. Things were getting desperate when it came to keeping the factory running because of the shortage of corn cobs, and Michael looked to California to grow some of the hybrid corn they use for pipes.
Missouri Meerschaum Corn Cob Pipe Factory
He found several farmers willing to grow their seed, and once they were done, Michael found a truck driver who agreed to transport the corn from California to Missouri, but with a story like this, there has to be something. In this case, the truck driver only had one arm, his left arm. He drove three back-to-back trips from California to Washington, Missouri, reaching across his body with his left hand to shift gears.
With the year’s most recent devastating floods and loss of corn, this was their only solution to keep the doors open, and Michael realized that he and his partners needed to secure their own irrigated land to grow their hybrid seeds. He found 150 acres, but his other co-owners were not entirely convinced it was their best option. Fast forward a year, and another massive flood in the existing fields caused that year’s corn crop to be lost again. The partners were ready this time, but the land price jumped an extra 200k. They finally managed to buy the irrigated property and secured the future of Missouri Meerschaum with those 150 acres.
Celebrating 155 Years in Business
This year, the 155th anniversary was hosted at the Missouri Meerschaum pipe factory in downtown Washington, Missouri, near where Lewis and Clark stopped and camped in 1804 on their way to Montana.
Washington Missouri
This year’s festivities coincided with Washington’s Fall Festival of the Arts & Crafts, which brought thousands of people downtown to try food, buy arts, crafts, and other assortment of items in the quaint little town, and, of course, get tours of the historic corn cob pipe company.
Factory Right This Way
Missouri Meerschaum is a complete Farm-to-Table process
You can smoke a corn cob pipe today because of an intense dedication to getting it right, from the non-GMO hybrid seed that the University of Missouri helped Missouri Meerschuam work on in the 1970s and 1980s to the way they harvest and remove the husks to the 2-3 years the cobs have to sit and dry out so they can be turned into a pipe.
Large Hybrid-Non GMO White Corn Cobs
An interesting tidbit is that modern corn is nothing like the corn that was grown in our past; with modern farming methods, corn is grown for the number of corn cobs, not for size, and modern yields are usually 30,000 seeds per acre. The University of Missouri found out, through testing, that to get the larger corn cob, you need less corn planted, and the sweet spot for Missouri Meerschaum corn is around 18,000 seeds per acre.
Corn Ready to be Harvested
This is partly because corn will pull a ton of nutrients out of the ground, and there is only so much to go around, even with crop rotation. Thus, modern farming can do a number on your fields, and you’ll have much smaller cobs unsuitable for pipes.
Corn in its Husk
It can take six to upwards of eight months to shell all the corn that is harvested through the custom built walnut shelling system they have at the corn crib.
At the Crib – Corn Silo in the background.
Nothing goes to waste, either. All the corn kernels that are shelled go to this large silo pictured above that is sold to two places: ADM (Archer Daniels Midland), which does corn processing: From Wikipedia: The Corn Processing segment converts corn into sweeteners and starches, and bioproducts. Its products include ingredients used in the food and beverage industry, including sweeteners, starch, syrup, and glucose (dextrose). Dextrose and starch are used by the Corn Processing segment as feedstocks for its bioproducts operations.
Pinckney Bend Distillery
The other place where the corn is sold is Pinckney Bend Distillery, about 20 minutes down the road in New Haven, Missouri. The white corn that Missouri Meerschaum uses has a higher sugar content and is perfect for making a great whiskey.
Pot Still
There, the corn is turned into glorious whiskey, which you can drink Missouri Meerschaum-grown corn whiskey while you smoke your Missouri Meerschaum corn cob pipe while sitting in the place that makes it all. Meta much?
Rested American Whiskey
Unfortunately, the laws of the state of Missouri say they cannot ship outside of the state, and the current distribution is not large enough to reach most readers, but you can drive there and buy some bottles to bring home.
Not your average whiskey barrel
Of note, aside from the great whiskeys they have, they also have a whiskey with some flavor to it called Apple Ambush, which, I kid you not, tastes like you’re drinking spiced apple pie.
Apple Ambush
The Pinckney Bend Distillery offers a tasting flight for $15, which includes a glass. The flight includes eight or so different liquors and a tasty mixed beverage.
Corn Harvester
When we stopped at the Corn Cribb, we checked out the two 1980s model pickers. Modern Combine/Harvesters don’t do the job needed—keeping a pristine cob that can be used for the pipes.
From Start to Finish
Cob Storage
Cobs are stored for 2-3 years on the 2nd and 3rd floors of the factory, where a shoot that goes down to the first floor drops cobs ready for production. Each corn cob you smoke takes around a week to make. They leave the windows open at the factory, especially during the winter months, because it helps dry out the corn better.
Cob Shoot
The cobs come down the shoot and are cut into the size they need based on their current production. Next, the cobs are bored out to create the tobacco chamber.
Boring out the Tobacco Chamber
Cut and Drilled Cobs ready for Plaster
Once the cobs have been bored out for their tobacco chambers, they throw them in these 100+ year-old wooden bins throughout the process. The slats in these bins also help with the drying process as they go through manufacturing.
First Coat of Plaster
Missouri Meerchuam’s proprietary plaster originally helped the cobs stay cooler. Now, because of the size of the cobs they can grow, the plaster is more aesthetic than functional. The cobs get two coats of plaster and have to dry and be sanded in between. These guys in the picture can do just about 2,000 cobs a day.
Sanding down the first coat
They then sand and smooth out the inside of the tobacco chamber.
Smoothing Out The Tobacco Chamber
Each step of the way is also an opportunity for quality control. If the craftsman working on a cob sees an imperfection or issue they can’t resolve, they throw it into the “seconds” bin or chunk it entirely.
2nd Coat Sanding and Polishing
They go through a 2nd coat and get sanded and polished.
Drilling the Shank
Moving through the final steps, they drill out the hole for the shank.
Larger Cobs
Larger cobs and cobs with a specific shape go to the lathe to have their shapes more defined.
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The standard stems are dropped in a crockpot full of hot water to warm up before being hand-bent.
The Stem Crock-Pot
But the more fancy acrylic stems are done a bit differently: individually heated with a heat gun and then bent.
Using a Heat Gun
Lastly the cobs go through final assembly where the shanks are glued and hammered in.
Glue applied
Glue is applied to the shank.
Hammering the Shank in
Once the shank is dipped in the glue, it is gently hammered into the cob.
Labels Applied
Labels are applied at the final step.
Sorted for Shipping
Cobs are then thrown into bins, and set aside for sorting into shipping boxes to go out around the world.
No Shortage of Cobs
Needless to say, the past couple of years have been good growing years; there is no shortage of cobs.
History, Stories, and More
To the South Pole!
Looking in the display cases at the factory, you’ll find some amazing cobs and their journeys, like the picture above. This pipe went around the world and to the South Pole!
You’ll also find the letter from General MacArthur to the company. MacArthur was rarely caught without this extra large corn cob pipe in his mouth in photographs.
General Douglas MacArthur
The gentlemen at the Skillet Fork Museum set up a display in the factory and had a fantastic amount of cobs and history to share.
Display from Skillet Fork Pipe Museum
Cured in Bourbon?
Missouri Meerschaum did a lot of “white-labeling” for other retailers like Wally Frank, and some of the marketing was, let’s say, misleading. Cobs have never been aged in bourbon barrels.
Colored Bowls
Another “mistake” was the colored bowls, which, when you smoked them, the paint started to crack and crumble off.
1869, Henry Tibbe made the first cob for his neighbor.
The Thrown of Cobs
To top off your tour at the factory, you can sit in the custom thrown of cobs to snap a picture. You can stop by the factory year-round, check out the store, and get a tour and history from the nicest people who clearly love what they do.
Wrapping Up
Thanks to Shannon and Brett Hoch, Phil, and Pat Morgan, and the owners for letting us ask many questions and showing us around for their 155th Anniversary. It’s a one-of-a-kind experience to travel to Washington, Missouri, and check out where the famous corn cob pipes are made. It’s pretty eye-opening to see how much work it takes to bring those cobs from the ground to your mouth to smoke your favorite tobacco.
Master of Pipes , Certified Salesforce Tobacconist #2145 from tobacconistuniversity.org , President of the Austin Pipe Club, and Author at Pipesmagazine, James is also the owner of thepipetool.com. James has written numerous articles on the industry and interviewed some of the greats over the years.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!
Welcome to The Pipes Magazine Radio Show Episode 655. Our featured interview tonight is with Mike Morales. Mike showed up at the Vegas pipe show last year with a bunch of professional video equipment and spontaneously arranged interviews with show exhibitors and Brian. The video he produced was at a professional level of a TV show, so Brian had to have him on the show. Mike is a pipe smoking enthusiast that is quite intrigued with the community aspect and history of pipe smoking. He is on a journey to devour as much of this information and experience as possible. At the top of the show we will have an Ask the Tobacco Blender segment with Jeremy Reeves. Jeremy is the Head Blender at Cornell & Diehl, which is one of the most popular boutique pipe tobacco companies in the USA.
Ahh, Spring has sprung! Cherry blossoms are sprouting into bloom, the weather is giving some of us a bit of relief (looking at you, allergies). But there is also the other side—the, uh, spring cleaning side. I’m talking pipe herd spring cleaning, of course. Over the years, the herd has become unruly and very inconsiderate. Pipes seem to arrive and begin elbowing for a spot in the numerous pipe rack stalls. So, I began a long journey this current spring to shoo away the unwanted, weed out the ugly growths, and start afresh. Dear friends, there are hundreds in the herd! See, Pundit began his pipe smoking journey and pursuit of happy hobby hunting in college. I admired my pipe-puffing erudite English Lit professors, the fuzzy history profs, and pomp and circumstance philosopher profs, one of whom entered the classroom, smoking a pipe and reciting “ Sic Parvis Magna,” or another of his favorite Latin phrases. I always loved hearing that prof walking in from the back of the classroom and spouting over his clenched pipe, that Latin phrase “greatness from small beginnings.” What wasn’t so much fun arrived at the end of a year-long study of Shakespeare. The Shakespearean scholar teaching the class penned a note at the end of the single exam we had all year, “Deus vobiscum,” God be with you. English Lit majors had to make a B or higher on the exam in order not to repeat the year-long study of The Bard. I was in my senior year, as were most of the Lit majors. Repeating the year was not the best of outcomes. I digress. Back to the herd. In all my searching, I always wanted to find an estate pipe carved and created (ahem, like me, of course) in my birth year. Now, we won’t go into the actual birth date itself, but let’s just say it ranges around World War II. I never found that estate pipe, but the herd is full of old and dated versions around that birth year. Some very new herd additions help ease that search. There are so many old memories and stories surrounding the ancients, though. One quick one for you. This happened on a beautiful catch-and-release Ozark Mountain river stream along the Missouri and Arkansas border. The stream was one of those mystical waters. Mists floating off the morning current whets the imagination in anticipation of mayflies or caddisflies emerging from larvae to pupae, rising to the surface, drying its wings and taking flight in a new form, promising me greatness from their small beginnings. I was enjoying my pipe, casting for wild trout when I heard a shout behind me. It originated from a rock-dimpled canoe. A large bearded fellow slapped the paddle beside me as the entourage of two bearded guys and two bathing suit clad ladies floated by. The loud smack on the water scattered the trout, ending fly fishing on that stretch. Time to retreat. As I slowly backed upstream, keeping an eye on the dented canoe, it crunched ashore on a nearby sandy stretch. The bearded guy in front got out and as one of the ladies was emerging, he snatched off the top of her bathing suit. I sped up my retreat as the shouting began. In the melee, I dropped my pipe into the stream, but quickly retrieved it with my fishing net. Pipes always produce the best memories and stories. Pipe Smokers of the Past: Albert Einstein, Mr. E=mc2 was born March 14, 1879, and died April 18, 1955. He was a celebrated theoretical physicist and pipe smoker, and seldom seen without his pipe and puffy plumes of Revelation tobacco floating above his bristly bushy head of hair. I never think of the future. It comes soon enough—Albert Einstein Albert King, Mississippi blues man, and guitar master, was born in Indianola, Miss., April 25, 1923, and died Dec. 21, 1992, in Memphis, Tenn. He was known as “King of the Blues Guitar,” and sometimes, “King of the Pipe,” since he often smoked his pipe while playing a blues gig. Rose Kiser has an excellent biography of King and his love of pipes in a Nov. 10, 2023, Pipe Line column at SmokingPipes.com. A quote from one of his blues songs: All your loneliness I’ll try to soothe, I’ll play the blues for you—Albert King, “I’ll Play the Blues for You”. A parting shot: Pipes provide us with fond farewells in our memory. They have been friends and family, there for all the happy times as well as the difficult days, as we all experience. It’s sad to see some leave the fold, but there are fresh rose-tipped horizons to be seen with a new kid joining the beloved herd.
Welcome to The Pipes Magazine Radio Show Episode 654. Our featured interview tonight is with Rich Esserman. Rich is one of our regular guests that has been on the show many times, and is returning after a one-year hiatus. Rich has penned innumerous articles about pipes and tobacco for several publications, and he is known for collecting quite large pipes. We’ll get caught up with Rich and see what’s new with him. At the top of the show in our Pipe Parts segment Brian will talk about the “Delayed Gratification Technique” or “DTG” as we call it in the forums.
Way… way… back in 2023, at the Chicago Pipe Show, Adam Floyd and Nick Masella (Get Piped) showed up with cameras, mics, and a dream to make a new pipe documentary. Their subject was the first of its kind, “Battle of the Briar,” pitting three pipe makers against each other in a one-hour, no-holds-barred competition to see which one could produce the best pipe in a time crunch. It was in a sense, the first ever “Reality TV Style” Battle of the Briar, which was the brainchild of Jeff Gracik (J Alan Pipes). Should you watch this documentary? Yes. Ok, review over. I kid. I kid. Frankly, I’ve put off writing a documentary review about an event I was at as it’s not typically something I write about. In fact, the last movie review I wrote was when I was in high school writing for the newspaper, doing a movie review of the re-released Star Wars movies back in the ’90s. So, without spoiling anything? I mean it was 2 years ago you should know who won… I’ll go into some details about this documentary to give you a better idea of what to expect. First off, in typical “Get Piped” style Adam and Nick set this documentary up not for the pipe smoker, but more so for the uninitiated. What I mean by that is that they take their time introducing pipes, pipe smoking, what it is, and why people still do it. They’ve made a movie that should draw in the viewer to better understand why we do it, why we find it fascinating, and why a bunch of guys and gals would sit in a room or a smoking lounge and watch three people carve a pipe live. It’s a film that’s crafted to draw in people who are not pipe smokers to try to explain why those of us in this “hobby” travel across the continent or the world to meet, buy, sell, trade, and swap stories. Adam, a consummate storyteller, manages to skirt the basics we all understand with the nuanced enjoyment of smoking a pipe so as not to be off-putting to the die-hard pipe-smoking hobbyist. It took the Get Piped team these past 2 years to edit, massage, and tease out a story that would keep the viewer interested and engaged till the very end. With a runtime of 55 minutes there was a lot of video to go through and package into a concise documentary that sucks you in to know what happened even if you already knew. What you missed if you were there were the details, the interviews with each of the contestants, the back story, and, of course, Steve Fallon (The Pipe Stud) falling down on the floor. In fact, that happened last year too. You’ll have to watch the video to find out why. “The whole thing was Jeff’s brainchild. When he first pitched it to me I thought he was crazy. Turns out I was the one who was crazy!” – Steve Fallon The introduction and setup spend time in the narration crafting the story about the history of pipe smoking and how artisans craft a tool that provides a calming effect or peace to the pipe smoker. The music choice was spot on, from violins and cello and soft synth pads to a driving beat with dissonance as the competition begins with driving violins to advance the film. Music is always an important part of any film or documentary and the Get Piped team took their time finding just the right pieces to craft the build up and excitement. The intro again talks about how peaceful and contemplative pipe smoking is – only to ask the question: “What if that calm was shattered?” Then, the documentary goes right back to exposition. I think my only criticism of the documentary would be the left turn of not what I was expecting next, and jumping into it as opposed to going back to the explaining. “Artisan pipe making is not just about creating a functional object it’s about bringing a piece of nature to life. Transforming raw wood into a work of art.” The documentary eases into the competition with the setup explaining the battle of the briar through the eyes of the pipe carvers, how they were approached, and what their thoughts were going into the competition. It’s a great take on understanding how they each approached this competition differently. After setting the stage, the film then defines pipe shows, why we attend and what we get out of them: “Enthusiasts that travel far and wide in the name of their beloved hobby.” Then we get into the idea behind the Battle of the Briar, the brainchild of Jeff Gracik (J Alan Pipes). “What if, in the midst of one of the biggest pipe shows in the world, there was a live competition, a challenge to the artisan pipe maker?” “Three artisans, one hour, and a deliberate objective: to craft the finest pipe possible under the pressure of time and competition. When Jeff made the calls, he was extending an invitation to compete. But all 3 of the artisans saw his call not as an invitation, but a summons to rise to the occasion.” This intro sets up the deliberate pace of the remainder of the documentary, slowly accelerating through the competition. The judges were Ted Bihlmaier Tab.Pipes, Marty Pulvers from Pulver’s Prior Briars, and Dr. Fred Berger, a prominent pipe collector. As the Battle of the Briar competition happens, Adam and Nick spend time showing some of the action with faster shaky cam movement and interweave more of the pipe carvers interview in – describing what they were doing at a specific moment helping to craft a better understanding of what you may have thought they consider when making a pipe, especially when making one in a time crunch. Now if you’re up for spoilers you can […]
Welcome to The Pipes Magazine Radio Show Episode 653. Our featured interview tonight is with Simon Bosko from the YouTube Channel London Calling with Simon. He also produces the LCS Briars line of handmade pipes. London Calling has over 9,000 subscribers and over 2,000 videos. In his pipe making, Simon focuses mainly on 9mm filter pipes in both classic shapes and artistic styles. Simon has lived in London his entire life. He bought his first pipe, which was a Butz-Choquin at the Segar and Snuff Parlour in Covent Garden. At the top of the show in our Pipe Parts segment, we will have Brian’s last discussion on the fallout of the STG buyout of Mac Baren and Sutliff with the mass discontinuation of tobaccos.
There has been a lot written about the Lakeland style of tobaccos over the past couple of centuries. Perhaps nothing else in the tobacco world is quite as polarizing, tending to segregate folks into camps of loving it or despising it with uncharacteristic vehemence. This month’s inspection of an American rendition of the Lakeland style will add just a few more words to the volumes that have come before, but in the interest of topicality I’ll avoid the larger debates, histories, and comparisons, limiting our purview to the experience of this blend alone. Though it’s the earliest hint of an impending spring now, I began sampling this tobacco in the fall. At first, it was mild and pleasant, lightly aromatic, and earthy in a very appealing way. However, when winter’s foul weather hit, I moved on to other tastes. Through no particular fault of the tobacco, it just didn’t fit for my tastes at the time—as is often the case, and, I’m sure, an experience shared with the vast majority of pipe smokers out there. But now the world is thawing, and the faintest scent of the re-emergence of all things growing is in the air. Unscrewing the jar of Catawba River once again, I am treated to a soft and slightly sweet aroma perfectly concomitant with the weather and my mood. “McCranie’s Catawba River is a lakeland style aromatic tobacco. Notes of honey and berries give the blend an outstanding aroma. Comprised of cavendish, burley, and a dash of perique. A singular mixture sure to entice every aromatic smoker.” The first thing to note is an appreciation for the McCranie’s Choice Reserve blends being offered in full 2-ounce glass jars, as it’s the surest way to keep them properly intact when shelved for longish periods—I naturally have a predilection to hopscotch around between a dozen or so open blends at any given time before finishing the tins, and this saves me the trouble (which I admittedly rarely do anymore) of transferring them to a truly airtight container for safe keeping. It also affords a gander at the leaf before opening; in Catawba River’s case a nicely balanced mottle of dark and mahogany brown interspersed with the occasional raw umber-toned leaf. The first thing to note when opening the tin is the rush of rich aromas: milk chocolate and cherry predominate, with a defined floral tilt; sweet fringes of honey and melon; even hints of a complex background note of root beer or sarsaparilla, likely the telltale sign of Perique in the mix. It’s not a cloying sweetness, and is rather transparently layered atop the earthy and acrid tobacco smell. It is a fine balance, and the leaf is as soft and supple as the aroma. If one is expecting or searching for it, yes, there is the intimation of a baby-powderish vanillin tone, but in all respects it functions as any other Cavendish-forward aromatic blend. In the bowl, Catawba River certainly has an amenably lazy flow to it, much like the river itself flowing through McCranie’s hometown in North Carolina. As noted from the bouquet, the added aromatics are layered rather transparently over the tobacco, accentuating rather than masking or overpowering the natural taste from coming through. Allowed a short drying time, it lights easily and releases the aromas and flavors in warm tones, rich and substantial. The tenor of the Cavendish predominates, with an excellent pillowy mouthfeel to the smoke and a smoothness on the palate. The floral sweetness translates directly from the aromas, and adds the woody, earthy notes of the tobaccos perfectly—the soil, oak, and leather of good tobacco is the star here. Perique, then, is the guest star: in turns offering its deep stewed-fruit aspect and then evincing a spiciness that tickles the nose, always fluttering in the background with wavering spice. Floral notes remain in the range of tuberose and rosehips and honeysuckle, with sweet clover honey lining the edges. Retronasal olfaction is equally as smooth, and the room note is reported as “sweet and homey”. Puffing through to the heel requires a relight or two, owing more to a faltering of attention span that the properties of the leaf. But how “Lakeland” is it? This is surely the question on the tip of every reader’s tongue. While it’s only been a couple months of tasting, no appreciable ghosting of pipes has been noted, aside from the vague remnant of aromatic-ness one would expect. As too often happens with my reviewing efforts, I think of the burning questions, as it were, far too late—but fear not, a conference call with the blender is scheduled, so there will be an addendum to this write-up forthcoming. My suspicion is that Catawba River is just a good Cavendished blend that relies on garden-variety tobacco casing and saucing, along with the intrinsic flavor of the Perique, to impart an American impression of the Lakeland style, rather than an importation of the ancient and secretive Kendal sauces. No ravening and long-deceased grannies arose unbidden from the bowl to clobber my senses with candy bowls and urinal cakes; no, it was altogether a pleasant and promising early-Spring smoke that made an afternoon of repotting some plants an absolute delight. EDITORIAL UPDATE: Matthew McCranie was kind enough to take some time from his day to answer my questions last evening, and I’m delighted to share the revelations. First, Catawba River does indeed contain Kendal-processed leaf in addition to its locally processed components—meaning, of course, that this is truly and definitively a “Lakeland” blend, albeit from our very own shores. He further explained that the McCranie’s Choice Reserve blends were precisely that—choice, small-batch blends, made by hand from purchases of the small quantities of the best leaf available to him at any given time. The downside of this, of course, being that when the ingredients run out, it’s up to the caprice of the marketplace to find some more to restock. He assured me that Catawba River and the other blends […]
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!