Go back 25- 30 years ago, when Missouri Meerschaum was bought by three gentlemen, Michael, Larry, and Bob. Michael tells the story about one of the reasons they purchased 150 acres of land: to ensure they had enough corn to stay in business. The story goes like this: the local Missouri farmers had lost another crop of corn due to catastrophic weather. Things were getting desperate when it came to keeping the factory running because of the shortage of corn cobs, and Michael looked to California to grow some of the hybrid corn they use for pipes.
Missouri Meerschaum Corn Cob Pipe Factory
He found several farmers willing to grow their seed, and once they were done, Michael found a truck driver who agreed to transport the corn from California to Missouri, but with a story like this, there has to be something. In this case, the truck driver only had one arm, his left arm. He drove three back-to-back trips from California to Washington, Missouri, reaching across his body with his left hand to shift gears.
With the year’s most recent devastating floods and loss of corn, this was their only solution to keep the doors open, and Michael realized that he and his partners needed to secure their own irrigated land to grow their hybrid seeds. He found 150 acres, but his other co-owners were not entirely convinced it was their best option. Fast forward a year, and another massive flood in the existing fields caused that year’s corn crop to be lost again. The partners were ready this time, but the land price jumped an extra 200k. They finally managed to buy the irrigated property and secured the future of Missouri Meerschaum with those 150 acres.
Celebrating 155 Years in Business
This year, the 155th anniversary was hosted at the Missouri Meerschaum pipe factory in downtown Washington, Missouri, near where Lewis and Clark stopped and camped in 1804 on their way to Montana.
Washington Missouri
This year’s festivities coincided with Washington’s Fall Festival of the Arts & Crafts, which brought thousands of people downtown to try food, buy arts, crafts, and other assortment of items in the quaint little town, and, of course, get tours of the historic corn cob pipe company.
Factory Right This Way
Missouri Meerschaum is a complete Farm-to-Table process
You can smoke a corn cob pipe today because of an intense dedication to getting it right, from the non-GMO hybrid seed that the University of Missouri helped Missouri Meerschuam work on in the 1970s and 1980s to the way they harvest and remove the husks to the 2-3 years the cobs have to sit and dry out so they can be turned into a pipe.
Large Hybrid-Non GMO White Corn Cobs
An interesting tidbit is that modern corn is nothing like the corn that was grown in our past; with modern farming methods, corn is grown for the number of corn cobs, not for size, and modern yields are usually 30,000 seeds per acre. The University of Missouri found out, through testing, that to get the larger corn cob, you need less corn planted, and the sweet spot for Missouri Meerschaum corn is around 18,000 seeds per acre.
Corn Ready to be Harvested
This is partly because corn will pull a ton of nutrients out of the ground, and there is only so much to go around, even with crop rotation. Thus, modern farming can do a number on your fields, and you’ll have much smaller cobs unsuitable for pipes.
Corn in its Husk
It can take six to upwards of eight months to shell all the corn that is harvested through the custom built walnut shelling system they have at the corn crib.
At the Crib – Corn Silo in the background.
Nothing goes to waste, either. All the corn kernels that are shelled go to this large silo pictured above that is sold to two places: ADM (Archer Daniels Midland), which does corn processing: From Wikipedia: The Corn Processing segment converts corn into sweeteners and starches, and bioproducts. Its products include ingredients used in the food and beverage industry, including sweeteners, starch, syrup, and glucose (dextrose). Dextrose and starch are used by the Corn Processing segment as feedstocks for its bioproducts operations.
Pinckney Bend Distillery
The other place where the corn is sold is Pinckney Bend Distillery, about 20 minutes down the road in New Haven, Missouri. The white corn that Missouri Meerschaum uses has a higher sugar content and is perfect for making a great whiskey.
Pot Still
There, the corn is turned into glorious whiskey, which you can drink Missouri Meerschaum-grown corn whiskey while you smoke your Missouri Meerschaum corn cob pipe while sitting in the place that makes it all. Meta much?
Rested American Whiskey
Unfortunately, the laws of the state of Missouri say they cannot ship outside of the state, and the current distribution is not large enough to reach most readers, but you can drive there and buy some bottles to bring home.
Not your average whiskey barrel
Of note, aside from the great whiskeys they have, they also have a whiskey with some flavor to it called Apple Ambush, which, I kid you not, tastes like you’re drinking spiced apple pie.
Apple Ambush
The Pinckney Bend Distillery offers a tasting flight for $15, which includes a glass. The flight includes eight or so different liquors and a tasty mixed beverage.
Corn Harvester
When we stopped at the Corn Cribb, we checked out the two 1980s model pickers. Modern Combine/Harvesters don’t do the job needed—keeping a pristine cob that can be used for the pipes.
From Start to Finish
Cob Storage
Cobs are stored for 2-3 years on the 2nd and 3rd floors of the factory, where a shoot that goes down to the first floor drops cobs ready for production. Each corn cob you smoke takes around a week to make. They leave the windows open at the factory, especially during the winter months, because it helps dry out the corn better.
Cob Shoot
The cobs come down the shoot and are cut into the size they need based on their current production. Next, the cobs are bored out to create the tobacco chamber.
Boring out the Tobacco Chamber
Cut and Drilled Cobs ready for Plaster
Once the cobs have been bored out for their tobacco chambers, they throw them in these 100+ year-old wooden bins throughout the process. The slats in these bins also help with the drying process as they go through manufacturing.
First Coat of Plaster
Missouri Meerchuam’s proprietary plaster originally helped the cobs stay cooler. Now, because of the size of the cobs they can grow, the plaster is more aesthetic than functional. The cobs get two coats of plaster and have to dry and be sanded in between. These guys in the picture can do just about 2,000 cobs a day.
Sanding down the first coat
They then sand and smooth out the inside of the tobacco chamber.
Smoothing Out The Tobacco Chamber
Each step of the way is also an opportunity for quality control. If the craftsman working on a cob sees an imperfection or issue they can’t resolve, they throw it into the “seconds” bin or chunk it entirely.
2nd Coat Sanding and Polishing
They go through a 2nd coat and get sanded and polished.
Drilling the Shank
Moving through the final steps, they drill out the hole for the shank.
Larger Cobs
Larger cobs and cobs with a specific shape go to the lathe to have their shapes more defined.
Finishing Room
The standard stems are dropped in a crockpot full of hot water to warm up before being hand-bent.
The Stem Crock-Pot
But the more fancy acrylic stems are done a bit differently: individually heated with a heat gun and then bent.
Using a Heat Gun
Lastly the cobs go through final assembly where the shanks are glued and hammered in.
Glue applied
Glue is applied to the shank.
Hammering the Shank in
Once the shank is dipped in the glue, it is gently hammered into the cob.
Labels Applied
Labels are applied at the final step.
Sorted for Shipping
Cobs are then thrown into bins, and set aside for sorting into shipping boxes to go out around the world.
No Shortage of Cobs
Needless to say, the past couple of years have been good growing years; there is no shortage of cobs.
History, Stories, and More
To the South Pole!
Looking in the display cases at the factory, you’ll find some amazing cobs and their journeys, like the picture above. This pipe went around the world and to the South Pole!
You’ll also find the letter from General MacArthur to the company. MacArthur was rarely caught without this extra large corn cob pipe in his mouth in photographs.
General Douglas MacArthur
The gentlemen at the Skillet Fork Museum set up a display in the factory and had a fantastic amount of cobs and history to share.
Display from Skillet Fork Pipe Museum
Cured in Bourbon?
Missouri Meerschaum did a lot of “white-labeling” for other retailers like Wally Frank, and some of the marketing was, let’s say, misleading. Cobs have never been aged in bourbon barrels.
Colored Bowls
Another “mistake” was the colored bowls, which, when you smoked them, the paint started to crack and crumble off.
1869, Henry Tibbe made the first cob for his neighbor.
The Thrown of Cobs
To top off your tour at the factory, you can sit in the custom thrown of cobs to snap a picture. You can stop by the factory year-round, check out the store, and get a tour and history from the nicest people who clearly love what they do.
Wrapping Up
Thanks to Shannon and Brett Hoch, Phil, and Pat Morgan, and the owners for letting us ask many questions and showing us around for their 155th Anniversary. It’s a one-of-a-kind experience to travel to Washington, Missouri, and check out where the famous corn cob pipes are made. It’s pretty eye-opening to see how much work it takes to bring those cobs from the ground to your mouth to smoke your favorite tobacco.
Master of Pipes , Certified Salesforce Tobacconist #2145 from tobacconistuniversity.org , President of the Austin Pipe Club, and Author at Pipesmagazine, James is also the owner of thepipetool.com. James has written numerous articles on the industry and interviewed some of the greats over the years.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!
Welcome to The Pipes Magazine Radio Show Episode 687. Our featured guest on tonight’s show is Canadian pipe maker Evan Wiseman. Evan has been making pipes for ten years (minus a two year break) and is quite well-known and respected in the field. His path started with cigars in college, but they became too expensive, so he switched to smoking pipes, and then decided to make them. At the top of the show we will have an Ask the Tobacco Blender segment with Jeremy Reeves. Jeremy is the Head Blender at Cornell & Diehl, which is one of the most popular boutique pipe tobacco companies in the USA.
Welcome to The Pipes Magazine Radio Show Episode 686. Our featured guest on tonight’s show is the founder of the Pipe & Tamper Podcast, Mike Murphy. Mike started his podcast in 2018 and turned over the show to new co-hosts Bo Parker and Jay Furman in January 2025. Now that Mike hasn’t been doing the podcast, he has even more time for pipe smoking, collecting and going to pipe shows. Brian and Mike will have an extended chat revolving around the Las Vegas International Pipe Show that just occurred the last weekend in October.
The 2025 Vegas Pipe Show was a whirlwind of handshakes, conversations, friends new and old, in what has come to be a very social event of the year, and of course, the obligatory pictures of Nate King getting two double-doubles from In-N-Out on the daily. See previous years’ posts about that ongoing joke. The show really kicks off early every year with many folks arriving Thursday and Friday to head to the 14th floor, which is an all-smoking floor, room-hopping, enjoying the smoking lounge, and then the registration/check-in table opens Friday evening. This year, I arrived at the back of the line just in time to snag my tickets, and then our small group was off to Cleaver, which is a hidden secret in a Vegas strip mall. With more attendees, the show did look a bit more crowded down the aisles, and there was rarely a spare seat in the smoking lounge area. I chatted with Brian after the show, talking about this year’s changes, challenges, and numbers. The geopolitical environment (tariffs) affected a decent number of the international crowd, so we had a handful fewer tables this year, but the delta was made up by more attendees than last year. Domestically as well, some of the tariff costs were impacting folks who bought fewer tables than before, as they had to absorb those additional costs. Without some sponsorship this year from MacBaren and Sutliff, the show barely made it financially, just breaking even. The show had around 455 attendees and vendors, adding around 50 more than previous years. Additionally, there were fewer hotel nights booked where folks opted for 1-2 night stays compared to 3-4 night stays in years past. Next year, the show will be on Oct 23-25, 2026, and registration will open early on November 17th of this year so that you can reserve your spot! Preliminary prices may include some discounts for early registration as well. At this year’s Vegas Pipe Show round-up, I’ve got a handful of things to share in no particular order: a new carver interview, a new product, an old product, an insane carver, and things set on fire… I guess, really, the usual. So strap in! New Carver Spotlight: Dan Butler I met up with Dan, by suggestion of Neal Osborn, and chatted with him as the pipe community’s newest pipe carver. James: You’ve been carving for a little over a year and sold out this year at the show. How did you get into pipe carving? Dan: Well, I’ve been a pipe smoker for about 10 years or so, and I’ve always wanted to give it a shot for myself. You know, I always wanted to do it for myself, but there were always things that got in the way — until my wife, on my 30th birthday, got me a pipe-carving kit, and I carved it up. But I wasn’t happy. I couldn’t stand having the pre-formed stem on it once I carved the stummel. So at that point, I wanted to do it for years. I had researched it many times. I finally just bit the bullet, got the lathe, and then everything snowballed. James: Did you do any of the Chicago, like the workshop or seminar, or anything? Dan: No, haven’t done that yet. I hadn’t done any workshops. The thing that made the most significant difference for me is that I haven’t worked with anybody in person, but I did start talking with Jeff Gracik. He has a fantastic way of talking to you or getting feedback, where he’ll tell you what’s wrong without making you feel bad. You want to be better for him, you know. So, yeah, I think his critiques and help are responsible for a lot of the growth I’ve seen over the past year. Just having the right critiques and then digesting them with his help has made a massive difference for me. James: What has been the pipe shape that you feel you’ve nailed and you focus on? Dan: I got a kind of a weird answer, because I think it’s honestly the Fugu to say that I nailed the Fugu shape. I mean, that’s not what I’m trying to get at, but I had one at this show that I was actually pretty pleased with, and I thought it represented my own budding design language, so to speak. It was different. It wasn’t based on somebody else’s fugu. It was the byproduct of, like, the 30 to 40 failed fugus that I’ve put in the scrap in over the past four or five months. And so, you know, when you’re starting out, a lot of people are like, “It’s work on the classics —work on the classics, like billiards.” But see, the thing with me is I never smoked billiards. They never really were the most significant appeal to me, and so every time I went to make them, I didn’t have the passion for it. It felt like a mechanical exercise. My heart wasn’t in it, and I wasn’t being present with the shape, so I wasn’t learning very much, but playing with lines, with the Fugu, and learning how to do that, even though it was absolutely terrible, too. Yeah, it was a lot of fun, and that’s what kept me going. And so that’s maybe why I would say the fugu was good: because of all the failed iterations, finally leading to the two here at the show —the first two I’ve sold. And even though they’re not perfect, it was still so satisfying to go through that process and then share. You can catch Dan next at the 2026 Chicago Show sporting some more pipes. Adam Davidson Torch Pipe James: How did this new “torch” pipe come about? Adam: The inspiration actually came from me smoking meat a couple of weeks before the show. I had a partially burned piece of oak in my smoker, and thought the charred crackle was so pretty, […]
A number of years ago, I was fortunate to be able to visit historic Fort Monroe in Hampton, Va. The famous military stronghold in later years became a museum and a national monument. It was notable for its place in history at the end of the Civil War for the incarceration of Jefferson Davis, President of the Confederacy. Much later in a pipe shop in Atlanta, Ga., I came across a remarkably close replica of the Davis pipe. Mine is now quite nicely colored with age, which reminds me not of nostalgia for the man, but of the unexpected ways history is often embedded in objects we encounter. In my tour of the fort that day, I was drawn like a magnet to metal to a glass display featuring the meerschaum pipe Davis smoked during his incarceration. As a longtime admirer and collector of meerschaum pipes, I was enthralled by the fact that Davis smoked a meer, and the stunning beauty of that pipe. Meerschaum is mined from a rare mineral located in deep underground Turkey. Meerschaum is molded from mounds of seashells pressed for eons in deep mines once on a sea floor. It is porous, light and produces a gentle, cool, and dry smoke. Meers are also prized for their artistic aspects. When the meerschaum is first brought up from deep mines in Turkey, the material is soft and can be carved. Skilled artisans carve a wide variety of shapes, from mythological scenes and realistic figures to intricate patterns and abstract designs. Each pipe is a work of art. These unique shapes become highly prized in a collection, such as Pundit has worked toward for years, reflecting both my passion for pipe artistry and my interest in the way such objects serve as vessels of personal and historical stories. I fell in love with meerschaums the first time I saw them on display in that Atlanta pipe shop. I just had to have one and have been hooked since. My meer collection is a large part of my present pipe herd. Thus, the Davis replica. However, my love of history extends beyond artifacts. I have been fortunate to interview Shelby Foote, the renowned Civil War historian and author, several times. Foote, himself a dedicated pipe smoker who blended his own tobaccos, often spoke about how pipes were an integral part of his writing routine. His insights remind me that objects like pipes can serve as quiet witnesses to history—connecting us to the past, while also inviting us to reflect on its complexities. Research has turned up several notable meer pipe enthusiasts, including poet Rudyard Kipling, Alfred Dunhill, known for manufacturing the majestic Dunhill pipes—of which Pundit has snagged a few—and Albert Einstein, whose image also appears on meers. A couple of reasons why meerschaum pipes are quite popular now is craftsmanship and cool smoking properties are highly appealing. And the more a meer is smoked, it develops a patina that darkens the pipe. The creation of a beautifully smoked meer is a kind of personal history of the pipe smoker’s preferences. As a point of pride, Turkey’s government halted the export of freshly mined meerschaum in the 1970s, according to online reports, to safeguard its national carving commerce. This also ensured training new pipe makers with crafting skills for carving meers remained strong. Now for some notable quotes from Pipe Smokers of the Past: Walter Cronkite was born Nov. 4, 1916, in St. Joseph, Mo., and died July 17, 2009, in New York City. “Uncle Walter” was the top broadcast journalist for CBS for 19 years. He smoked a Wilke pipe and Wilke’s Mixture 72, according to research on his pipe and tobacco preferences. And that’s the way it is. I can’t imagine a person becoming a success who doesn’t give this game of life everything he’s got—Walter Cronkite Archibald Alec Leach (aka Cary Grant) was born Jan. 18, 1904, and died Nov. 29, 1986. Grant, the famous American film star, was born in Bristol, England, before his movie acting days in the U.S. He notably smoked pipes and pipe tobacco especially blended for him by Kramer’s Pipe Shop in Beverly Hills, Calif. The blend was the “Blend for Cary Grant.” It was a mild English aromatic mixture of Virginia, Latakia, Orientals, Black Cavendish, and a light Irish Mist for flavoring, according to his printed history. Destiny is not necessarily what we get out of life, but rather, what we give—Cary Grant And a Parting Thought: Many days we worry about small things in life, but our pipes and tobacco invite us to reflect, keeping us rooted in the occurrences that really matter.
Welcome to The Pipes Magazine Radio Show Episode 685. Our featured interview tonight is with pipe maker Garret Woo. He has an undergraduate degree in Classics from UC Santa Barbara. He was a teacher for a while, and then a private investigator working with his dad that is a former FBI agent. Now he is a durometer technician and pipemaker living in West LA. He started smoking pipes when he was 18 years old. At the top of the show in Pipe Parts, Brian answers a listener’s question on how to smooth down a blend.
Welcome to The Pipes Magazine Radio Show Episode 684. Our featured interview tonight is with Skeet Stribling from The Story Teller’s Pipe online pipe and tobacco shop. Skeet first took up pipe smoking in college. In later years, his friend Sean blended tobaccos for him, and he was the original owner of The Story Teller’s Pipe. When Sean decided to retire, Skeet, also in retirement took over the online store which he runs with his wife Cindi. He is continuing Sean’s blends and has added some new ones. Check out their store if you’re looking for some new unique tobaccos to try. At the top of the show we’ll have an Ask the Pipemaker segment with renowned pipe artisan Jeff Gracik.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!