Go back 25- 30 years ago, when Missouri Meerschaum was bought by three gentlemen, Michael, Larry, and Bob. Michael tells the story about one of the reasons they purchased 150 acres of land: to ensure they had enough corn to stay in business. The story goes like this: the local Missouri farmers had lost another crop of corn due to catastrophic weather. Things were getting desperate when it came to keeping the factory running because of the shortage of corn cobs, and Michael looked to California to grow some of the hybrid corn they use for pipes.
Missouri Meerschaum Corn Cob Pipe Factory
He found several farmers willing to grow their seed, and once they were done, Michael found a truck driver who agreed to transport the corn from California to Missouri, but with a story like this, there has to be something. In this case, the truck driver only had one arm, his left arm. He drove three back-to-back trips from California to Washington, Missouri, reaching across his body with his left hand to shift gears.
With the year’s most recent devastating floods and loss of corn, this was their only solution to keep the doors open, and Michael realized that he and his partners needed to secure their own irrigated land to grow their hybrid seeds. He found 150 acres, but his other co-owners were not entirely convinced it was their best option. Fast forward a year, and another massive flood in the existing fields caused that year’s corn crop to be lost again. The partners were ready this time, but the land price jumped an extra 200k. They finally managed to buy the irrigated property and secured the future of Missouri Meerschaum with those 150 acres.
Celebrating 155 Years in Business
This year, the 155th anniversary was hosted at the Missouri Meerschaum pipe factory in downtown Washington, Missouri, near where Lewis and Clark stopped and camped in 1804 on their way to Montana.
Washington Missouri
This year’s festivities coincided with Washington’s Fall Festival of the Arts & Crafts, which brought thousands of people downtown to try food, buy arts, crafts, and other assortment of items in the quaint little town, and, of course, get tours of the historic corn cob pipe company.
Factory Right This Way
Missouri Meerschaum is a complete Farm-to-Table process
You can smoke a corn cob pipe today because of an intense dedication to getting it right, from the non-GMO hybrid seed that the University of Missouri helped Missouri Meerschuam work on in the 1970s and 1980s to the way they harvest and remove the husks to the 2-3 years the cobs have to sit and dry out so they can be turned into a pipe.
Large Hybrid-Non GMO White Corn Cobs
An interesting tidbit is that modern corn is nothing like the corn that was grown in our past; with modern farming methods, corn is grown for the number of corn cobs, not for size, and modern yields are usually 30,000 seeds per acre. The University of Missouri found out, through testing, that to get the larger corn cob, you need less corn planted, and the sweet spot for Missouri Meerschaum corn is around 18,000 seeds per acre.
Corn Ready to be Harvested
This is partly because corn will pull a ton of nutrients out of the ground, and there is only so much to go around, even with crop rotation. Thus, modern farming can do a number on your fields, and you’ll have much smaller cobs unsuitable for pipes.
Corn in its Husk
It can take six to upwards of eight months to shell all the corn that is harvested through the custom built walnut shelling system they have at the corn crib.
At the Crib – Corn Silo in the background.
Nothing goes to waste, either. All the corn kernels that are shelled go to this large silo pictured above that is sold to two places: ADM (Archer Daniels Midland), which does corn processing: From Wikipedia: The Corn Processing segment converts corn into sweeteners and starches, and bioproducts. Its products include ingredients used in the food and beverage industry, including sweeteners, starch, syrup, and glucose (dextrose). Dextrose and starch are used by the Corn Processing segment as feedstocks for its bioproducts operations.
Pinckney Bend Distillery
The other place where the corn is sold is Pinckney Bend Distillery, about 20 minutes down the road in New Haven, Missouri. The white corn that Missouri Meerschaum uses has a higher sugar content and is perfect for making a great whiskey.
Pot Still
There, the corn is turned into glorious whiskey, which you can drink Missouri Meerschaum-grown corn whiskey while you smoke your Missouri Meerschaum corn cob pipe while sitting in the place that makes it all. Meta much?
Rested American Whiskey
Unfortunately, the laws of the state of Missouri say they cannot ship outside of the state, and the current distribution is not large enough to reach most readers, but you can drive there and buy some bottles to bring home.
Not your average whiskey barrel
Of note, aside from the great whiskeys they have, they also have a whiskey with some flavor to it called Apple Ambush, which, I kid you not, tastes like you’re drinking spiced apple pie.
Apple Ambush
The Pinckney Bend Distillery offers a tasting flight for $15, which includes a glass. The flight includes eight or so different liquors and a tasty mixed beverage.
Corn Harvester
When we stopped at the Corn Cribb, we checked out the two 1980s model pickers. Modern Combine/Harvesters don’t do the job needed—keeping a pristine cob that can be used for the pipes.
From Start to Finish
Cob Storage
Cobs are stored for 2-3 years on the 2nd and 3rd floors of the factory, where a shoot that goes down to the first floor drops cobs ready for production. Each corn cob you smoke takes around a week to make. They leave the windows open at the factory, especially during the winter months, because it helps dry out the corn better.
Cob Shoot
The cobs come down the shoot and are cut into the size they need based on their current production. Next, the cobs are bored out to create the tobacco chamber.
Boring out the Tobacco Chamber
Cut and Drilled Cobs ready for Plaster
Once the cobs have been bored out for their tobacco chambers, they throw them in these 100+ year-old wooden bins throughout the process. The slats in these bins also help with the drying process as they go through manufacturing.
First Coat of Plaster
Missouri Meerchuam’s proprietary plaster originally helped the cobs stay cooler. Now, because of the size of the cobs they can grow, the plaster is more aesthetic than functional. The cobs get two coats of plaster and have to dry and be sanded in between. These guys in the picture can do just about 2,000 cobs a day.
Sanding down the first coat
They then sand and smooth out the inside of the tobacco chamber.
Smoothing Out The Tobacco Chamber
Each step of the way is also an opportunity for quality control. If the craftsman working on a cob sees an imperfection or issue they can’t resolve, they throw it into the “seconds” bin or chunk it entirely.
2nd Coat Sanding and Polishing
They go through a 2nd coat and get sanded and polished.
Drilling the Shank
Moving through the final steps, they drill out the hole for the shank.
Larger Cobs
Larger cobs and cobs with a specific shape go to the lathe to have their shapes more defined.
Finishing Room
The standard stems are dropped in a crockpot full of hot water to warm up before being hand-bent.
The Stem Crock-Pot
But the more fancy acrylic stems are done a bit differently: individually heated with a heat gun and then bent.
Using a Heat Gun
Lastly the cobs go through final assembly where the shanks are glued and hammered in.
Glue applied
Glue is applied to the shank.
Hammering the Shank in
Once the shank is dipped in the glue, it is gently hammered into the cob.
Labels Applied
Labels are applied at the final step.
Sorted for Shipping
Cobs are then thrown into bins, and set aside for sorting into shipping boxes to go out around the world.
No Shortage of Cobs
Needless to say, the past couple of years have been good growing years; there is no shortage of cobs.
History, Stories, and More
To the South Pole!
Looking in the display cases at the factory, you’ll find some amazing cobs and their journeys, like the picture above. This pipe went around the world and to the South Pole!
You’ll also find the letter from General MacArthur to the company. MacArthur was rarely caught without this extra large corn cob pipe in his mouth in photographs.
General Douglas MacArthur
The gentlemen at the Skillet Fork Museum set up a display in the factory and had a fantastic amount of cobs and history to share.
Display from Skillet Fork Pipe Museum
Cured in Bourbon?
Missouri Meerschaum did a lot of “white-labeling” for other retailers like Wally Frank, and some of the marketing was, let’s say, misleading. Cobs have never been aged in bourbon barrels.
Colored Bowls
Another “mistake” was the colored bowls, which, when you smoked them, the paint started to crack and crumble off.
1869, Henry Tibbe made the first cob for his neighbor.
The Thrown of Cobs
To top off your tour at the factory, you can sit in the custom thrown of cobs to snap a picture. You can stop by the factory year-round, check out the store, and get a tour and history from the nicest people who clearly love what they do.
Wrapping Up
Thanks to Shannon and Brett Hoch, Phil, and Pat Morgan, and the owners for letting us ask many questions and showing us around for their 155th Anniversary. It’s a one-of-a-kind experience to travel to Washington, Missouri, and check out where the famous corn cob pipes are made. It’s pretty eye-opening to see how much work it takes to bring those cobs from the ground to your mouth to smoke your favorite tobacco.
Master of Pipes , Certified Salesforce Tobacconist #2145 from tobacconistuniversity.org , President of the Austin Pipe Club, and Author at Pipesmagazine, James is also the owner of thepipetool.com. James has written numerous articles on the industry and interviewed some of the greats over the years.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!
Welcome to The Pipes Magazine Radio Show Episode 662. Our featured guest tonight is Jon David Cole. JD is the Owner/Tobacconist at The Country Squire in Jackson, MS, and the accompanying online store. We’ll have JD and Brian talking about their experiences and Jon David’s purchases at the Chicago pipe show. There is also news on the Country Squire’s bulk tobacco / custom blends program that was impacted by the closure of Sutliff Tobacco Co. In our opening Pipe Parts segment we will get caught up on a mailbag backlog with four great questions from listeners.
Welcome to The Pipes Magazine Radio Show Episode 661. Our featured interview on tonight’s show is with Fernando Keops. Fernando is a renowned sleight-of-hand magician, particularly known for his work with cards and gambling effects. He is celebrated for his performances that blend magic, sleight of hand, and a poetic style. He is of course, also a pipe smoker and he attended the Las Vegas International Pipe Show in 2024. Already a full time magician, he started smoking a pipe when he was 22-years old. Another magician that he was working with that was a pipe smoker, and 82-years old at the time, bought him his first pipe. At the top of the show in our Pipe Parts segment, Brian will have a tobacco review of Cornell & Diehl’s Opening Night.
Bigger. Better. More Pipe. This year’s Chicago Pipe Show was a larger event with an expanded smoking tent and the addition of the special events section at the back of it, and the show boasted way more attendees than previous years. While we didn’t have the most interesting man of the year at the show this year, there was an actor sighting at our hotel of Brian O’Halloran (better known as Dante from Clerks). It is unknown if he came into the show itself or was just there at the hotel, and sadly, I didn’t find any pictures of him there, just the rumors. Stay tuned on that one. Tim Garrity (Chicago Pipe Club President) shared with me some numbers this year; there were over 950ish in attendance. For those of you playing the home game, they reported to me that in 2024, a little over 400 attended (after checking with Tim this was just the attendees not including vendors it was around 800 with everyone). That’s more than double for 2025. “We had an increase in carvers and tobacianna makers. A large international presence with vendors coming from China, Brazil, Italy, France, Denmark, the UK, Austria, Germany, Turkey, Cuba, Cyprus, Belgium, the Netherlands, Spain, Canada, and a few others as well…. I really want to highlight two pieces that stick out to me. As mentioned before, the international showing. Our guests came from all around the world. While it rained outdoors, only friendship and fellowship reigned in our tent. Our community continues to bring me joy, for in divisive times, we are coming together. Pipes over politics, personalities, and persuasions,” said Tim. The line to enter stretched almost outside this year. Below are a handful of pictures to give you a general idea. Upon first entry into the ballroom, vendors and carvers were stacked in with more tables than in the past couple of years, as Tim discussed. To the newcomer, this can be a bit overwhelming because there are so many pipes, but do yourself a favor and do the “Brian Levine” advice and walk the whole floor looking before coming back to settle on some pipes. New Tobaccos Coming out from C&D and Per Georg Jensen I ran into Per Jensen this year at breakfast and ended up heading out to the smoking tent with him before the show opened, and we sampled several blends that he’s working on in collaboration with Jeremy Reeves (newly minted Doctor of Pipes) at C&D. Per: In a collaboration with C&D. One week ago I was playing ping-pong with Jeremy at the C&D factory. Two tobacco-interested people who came into talks and discussions and decided to collaborate. So I’m coming out with four blends under the name Legacy Collection, where I honor my father and his job. The first four will be with sailor motifs because he was onboard the royal yacht Dannebrog. Per: Every summer, the King and Queen travel around Denmark visiting the different cities. This was a tradition that goes back to the Vikings because at that time they didn’t have any facebook or Instagram so a lot of people didn’t know how the king looked. So they had to travel around to all the cities to show his face. He didn’t have a castle. This tradition is taken over by the present kings as well. Per: The crew onboard the yacht are selected from the regular navy, and conscripts are hand-picked and sent onboard the royal ship to work for the summer. Officers were always assigned to the ship, but every summer a different crew. The ship he started on was the paddle boat steamer, and then in 1932, a new ship was built, and that is the same ship we use today, almost a hundred years old. When are we going to see these blends come out? Per: If everything goes as we would like, it will be the beginning of July. I’ve got two blends ready, and I’m smoking the new ones now. They are: 100% Virginia (Red and Bright) Virginia Dark Fired Kentucky Burley Dominant Blend One more Virginia blend. (Red and Bright) For all of them, they are going to be so natural, that means a little bit casing, no top note (with the exception of the burley). The goal, Per says, is to have balance in the flavors and no tongue bite. Kings Watch is a 50/50 blend of red and bright virginias. Interesting note: Per said, each tobacco company calls variations of Virginia something different. MacBaren, for instance, would call it bright Virginia because it had a higher sugar content. The red Virginia has all the flavor, so the more red, the more intense the taste. When sampling this, the flavor profiles are citrus fruit, mellow cream, and a slight floral note. Tasting the Burley heavy blend, which is ready to go as well, is smooth, nutty, and cocoa-flavored. With that nougat taste, I’m reminded of a Toblerone candy bar, but don’t go assuming it’s full-on aromatic. It’s subtle. Another commented that it was like a truffle. The Burley forward blend does have a hint of Virginia in it as well, but just a hint. The Dark-Fired Kentucky and Virginia blend has that expected BBQ smell/note. The room note is more mellow. Per says they are still tweaking the two other blends, and they don’t have names for them yet, other than being under the Legacy Collection banner. Stay tuned! Battle of the Briar This year’s Battle of the Briar featured Ping Zhan, Silver Gray, and Nathan Davis as the carver competitors. Once again, our Master of Ceremonies was Steve “Pipestud” Fallon, with Jeff Gracik providing the play-by-play. Missouri Meerschaum was a sponsor this year and also did a live stream of the event; you can go back and watch here. I’ll expand a bit on that video with things you didn’t know, with a couple of comments from the carvers and Judges, so strap in. I chatted with Jeff […]
Welcome to The Pipes Magazine Radio Show Episode 660. Our featured interview on tonight’s show is with Kevin Godbee. Kevin is the owner and founder of PipesMagazine.com, which launched in 2009 as a resource site for pipe smokers and pipe and tobacco collectors. The site has numerous articles from well-known pipe authorities as well as the largest and most active community discussion forums, and of course this podcast. This is an extended interview where Brian and Kevin will talk about the Chicago pipe shows from the past as well as the current show that just took place this past weekend.
Welcome to The Pipes Magazine Radio Show Episode 659. Our featured interview on tonight’s show is with Rick Newcombe. Rick is a well-known author of several pipe books, and he is a prominent collector of Danish pipes, and vintage tobaccos. We catch up with him and see what he’s looking forward to at the Chicago pipe show this coming weekend. Rick was in Chicago when the show was first conceived of, and provides quite an interesting early days look at the show. Later, he chats with us about alternative sources of nicotine. At the top of the show in our Pipe Parts segment, Brian relays a quite interesting and nostalgic history and background on small batch and/or limited edition tobaccos.
Welcome to The Pipes Magazine Radio Show Episode 658. Our featured interview on tonight’s show is with Bo Parker. Bo is the new co-host of the Pipe and Tamper Podcast, which is the second longest running pipe podcast after this one. Bo started as the co-host in January 2025, and he is also a member of the Heretics Pipe Club. He is a professional coffee roaster and has the best “first time I smoked a pipe story” ever. At the top of the show, we will have another edition of the virtual tour of Brian’s pipe collection with four more Smio Satou pipes.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!