Go back 25- 30 years ago, when Missouri Meerschaum was bought by three gentlemen, Michael, Larry, and Bob. Michael tells the story about one of the reasons they purchased 150 acres of land: to ensure they had enough corn to stay in business. The story goes like this: the local Missouri farmers had lost another crop of corn due to catastrophic weather. Things were getting desperate when it came to keeping the factory running because of the shortage of corn cobs, and Michael looked to California to grow some of the hybrid corn they use for pipes.
He found several farmers willing to grow their seed, and once they were done, Michael found a truck driver who agreed to transport the corn from California to Missouri, but with a story like this, there has to be something. In this case, the truck driver only had one arm, his left arm. He drove three back-to-back trips from California to Washington, Missouri, reaching across his body with his left hand to shift gears.
With the year’s most recent devastating floods and loss of corn, this was their only solution to keep the doors open, and Michael realized that he and his partners needed to secure their own irrigated land to grow their hybrid seeds. He found 150 acres, but his other co-owners were not entirely convinced it was their best option. Fast forward a year, and another massive flood in the existing fields caused that year’s corn crop to be lost again. The partners were ready this time, but the land price jumped an extra 200k. They finally managed to buy the irrigated property and secured the future of Missouri Meerschaum with those 150 acres.
Celebrating 155 Years in Business
This year, the 155th anniversary was hosted at the Missouri Meerschaum pipe factory in downtown Washington, Missouri, near where Lewis and Clark stopped and camped in 1804 on their way to Montana.
This year’s festivities coincided with Washington’s Fall Festival of the Arts & Crafts, which brought thousands of people downtown to try food, buy arts, crafts, and other assortment of items in the quaint little town, and, of course, get tours of the historic corn cob pipe company.
Missouri Meerschaum is a complete Farm-to-Table process
You can smoke a corn cob pipe today because of an intense dedication to getting it right, from the non-GMO hybrid seed that the University of Missouri helped Missouri Meerschuam work on in the 1970s and 1980s to the way they harvest and remove the husks to the 2-3 years the cobs have to sit and dry out so they can be turned into a pipe.
An interesting tidbit is that modern corn is nothing like the corn that was grown in our past; with modern farming methods, corn is grown for the number of corn cobs, not for size, and modern yields are usually 30,000 seeds per acre. The University of Missouri found out, through testing, that to get the larger corn cob, you need less corn planted, and the sweet spot for Missouri Meerschaum corn is around 18,000 seeds per acre.
This is partly because corn will pull a ton of nutrients out of the ground, and there is only so much to go around, even with crop rotation. Thus, modern farming can do a number on your fields, and you’ll have much smaller cobs unsuitable for pipes.
It can take six to upwards of eight months to shell all the corn that is harvested through the custom built walnut shelling system they have at the corn crib.
Nothing goes to waste, either. All the corn kernels that are shelled go to this large silo pictured above that is sold to two places: ADM (Archer Daniels Midland), which does corn processing: From Wikipedia: The Corn Processing segment converts corn into sweeteners and starches, and bioproducts. Its products include ingredients used in the food and beverage industry, including sweeteners, starch, syrup, and glucose (dextrose). Dextrose and starch are used by the Corn Processing segment as feedstocks for its bioproducts operations.
The other place where the corn is sold is Pinckney Bend Distillery, about 20 minutes down the road in New Haven, Missouri. The white corn that Missouri Meerschaum uses has a higher sugar content and is perfect for making a great whiskey.
There, the corn is turned into glorious whiskey, which you can drink Missouri Meerschaum-grown corn whiskey while you smoke your Missouri Meerschaum corn cob pipe while sitting in the place that makes it all. Meta much?
Unfortunately, the laws of the state of Missouri say they cannot ship outside of the state, and the current distribution is not large enough to reach most readers, but you can drive there and buy some bottles to bring home.
Of note, aside from the great whiskeys they have, they also have a whiskey with some flavor to it called Apple Ambush, which, I kid you not, tastes like you’re drinking spiced apple pie.
The Pinckney Bend Distillery offers a tasting flight for $15, which includes a glass. The flight includes eight or so different liquors and a tasty mixed beverage.
When we stopped at the Corn Cribb, we checked out the two 1980s model pickers. Modern Combine/Harvesters don’t do the job needed—keeping a pristine cob that can be used for the pipes.
From Start to Finish
Cobs are stored for 2-3 years on the 2nd and 3rd floors of the factory, where a shoot that goes down to the first floor drops cobs ready for production. Each corn cob you smoke takes around a week to make. They leave the windows open at the factory, especially during the winter months, because it helps dry out the corn better.
The cobs come down the shoot and are cut into the size they need based on their current production. Next, the cobs are bored out to create the tobacco chamber.
Once the cobs have been bored out for their tobacco chambers, they throw them in these 100+ year-old wooden bins throughout the process. The slats in these bins also help with the drying process as they go through manufacturing.
Missouri Meerchuam’s proprietary plaster originally helped the cobs stay cooler. Now, because of the size of the cobs they can grow, the plaster is more aesthetic than functional. The cobs get two coats of plaster and have to dry and be sanded in between. These guys in the picture can do just about 2,000 cobs a day.
They then sand and smooth out the inside of the tobacco chamber.
Each step of the way is also an opportunity for quality control. If the craftsman working on a cob sees an imperfection or issue they can’t resolve, they throw it into the “seconds” bin or chunk it entirely.
They go through a 2nd coat and get sanded and polished.
Moving through the final steps, they drill out the hole for the shank.
Larger cobs and cobs with a specific shape go to the lathe to have their shapes more defined.
Finishing Room
The standard stems are dropped in a crockpot full of hot water to warm up before being hand-bent.
But the more fancy acrylic stems are done a bit differently: individually heated with a heat gun and then bent.
Lastly the cobs go through final assembly where the shanks are glued and hammered in.
Glue is applied to the shank.
Once the shank is dipped in the glue, it is gently hammered into the cob.
Labels are applied at the final step.
Cobs are then thrown into bins, and set aside for sorting into shipping boxes to go out around the world.
Needless to say, the past couple of years have been good growing years; there is no shortage of cobs.
History, Stories, and More
Looking in the display cases at the factory, you’ll find some amazing cobs and their journeys, like the picture above. This pipe went around the world and to the South Pole!
You’ll also find the letter from General MacArthur to the company. MacArthur was rarely caught without this extra large corn cob pipe in his mouth in photographs.
The gentlemen at the Skillet Fork Museum set up a display in the factory and had a fantastic amount of cobs and history to share.
Missouri Meerschaum did a lot of “white-labeling” for other retailers like Wally Frank, and some of the marketing was, let’s say, misleading. Cobs have never been aged in bourbon barrels.
Another “mistake” was the colored bowls, which, when you smoked them, the paint started to crack and crumble off.
To top off your tour at the factory, you can sit in the custom thrown of cobs to snap a picture. You can stop by the factory year-round, check out the store, and get a tour and history from the nicest people who clearly love what they do.
Wrapping Up
Thanks to Shannon and Brett Hoch, Phil, and Pat Morgan, and the owners for letting us ask many questions and showing us around for their 155th Anniversary. It’s a one-of-a-kind experience to travel to Washington, Missouri, and check out where the famous corn cob pipes are made. It’s pretty eye-opening to see how much work it takes to bring those cobs from the ground to your mouth to smoke your favorite tobacco.
Master of Pipes , Certified Salesforce Tobacconist #2145 from tobacconistuniversity.org , President of the Austin Pipe Club, and Author at Pipesmagazine, James is also the owner of thepipetool.com. James has written numerous articles on the industry and interviewed some of the greats over the years.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!
Welcome to The Pipes Magazine Radio Show Episode 640. Our featured interview on tonight’s show is with Ben Rapaport. Ben has been known internationally as an avid pipe smoker, antique pipe collector, and book author. His first book on pipes was published in 1972, and his latest book – his 10th – is out now in very limited quantities. The distribution has already sold out, but you can still get a copy of “The Wide World of Wood Tobacco Pipes. Two Centuries of Craftsmanship and Creativity” by contacting him directly at ben70gray@gmail.com. At the top of the show we’ll be turning the tables on our recurring Ask the Pipemaker segment. This time, Jeff Gracik will ask the questions, which Brian will answer as a pipe collector, and you can give your answers too.
Welcome to The Pipes Magazine Radio Show Episode 639. Our featured interview on tonight’s show is with Per Billhäll. Per is the owner of Scandinavian Pipes, which is an online retailer of high grade pipes. He started smoking pipes in the 1960s. His first high grade pipe was made by Hans “Former” Nielsen, who is one of the living legends from Denmark. That led to Per becoming a huge pipe and tobacco collector, and show attendee where he became well known. Along with pipe book author Jan Andersson, they started The Pipe Club of Sweden in 1991. Then in 1999, Per started “Scan Pipes”. He is now one of the pipe retailing legends from Sweden. At the top of the show Brian will talk about holiday blends, and other special pipe tobacco blends.
Welcome to The Pipes Magazine Radio Show Episode 638. Our featured interview on tonight’s show is with Fae “The Sassy Pipe Lady” Simmons. Fae is the owner of Tobacco Treasures, which sells new, vintage, & estate pipes, and smoking accessories on Etsy. She has been in business since 2017, and has been surrounded by pipes and tobacco most of her life. Her father and his brother smoked pipes, and so does Fae. Her husband is also a retired tobacconist that worked all over the industry from coast to coast for several different companies in the industry. She has a great story of how her business got started with a great inventory of unsmoked vintage pipes. At the top of the show we will have an Ask the Tobacco Blender segment with Jeremy Reeves. Jeremy is the Head Blender at Cornell & Diehl, which is one of the most popular boutique pipe tobacco companies in the USA.
Ok, so it’s that time of year, as we all know. Family feasts, houses, yards, and big trees festooned with lights and dangling ornaments, just high enough to keep the cats from reaching a paw into the greenery. It’s also the time of year when your pipe-smoking-significant other makes vast hints about a new pipe. That’s to be expected since he or she was a good boy or girl during the year. Yes, ladies smoke pipes, too. Oh, you want an example? Okay, try Actress Greta Garbo, Millicent Fenwick, Mary Frith, and my late grandmother (who died when she was 93) dipped snuff and smoked a cob occasionally. So now that we have settled that the gentler side of life will puff a pipe too, let’s move on to the upcoming biggest holiday of all. Of course, that huge event is brought to us by the hefty fellow in a red suit, puffing his pipe all the way in a sled filled with presents, being led by a reindeer with a red nose. Or some such. That’s Santa Claus, of course. Becoming a bit more serious, Christmas is such a wonderful time for families and friends. It’s also quite special for pipe puffers. For many of us, this brings up a nostalgic look back to our pipe-smoking or cigar-smoking friends who have died during the current year. A great journalist pal whom I often joined in a local brick-and-mortar pipe and cigar shop. I puffed my pipe, and occasional cigar, as he enjoyed a cigar. He died in October and will be missed. On the happier side of things, Christmas is also a time when mind workers of the world renew their collections with fresh additions. Pundit included. A French passion has overtaken Pundit, from reading more Albert Camus, a heavy cigarette smoker, as were many French intellectuals of a certain time. Instead of cigarettes many of us prefer the more relaxed enjoyment of pipes for that “calm and objective judgment” in the comings and goings of the world. This brings me to French pipes. While visiting France once in the long ago, I happened by a “Tabac” shop in Paris, Tabac Des Vosges. I purchased a beauty of a Chacom bent. I also later bought a Ropp made from ancient briar. To learn more about the dawn of briar pipes and beginnings, take a peek at a well-done piece by Davin Hylton in Pipe Line on April 12, 2023, on Saint-Claude, France, the birthplace of briar. Also in the long back when, on a cold Christmas afternoon, Pundit wandered into an Atlanta bricks and mortar pipe shop to look around. There, resting in an enclosed glass counter was an exquisite Comoy. An older gent, smoking a beautiful bent, asked me if I wanted to look at that pipe. It had a $100 price tag. A college student working for a grocery store chain to help with college tuition at the time, Pundit didn’t have one hundred cents, let alone a C note! I declined and found a $5 basket pipe. A Christmas tradition had just begun. Since that early time, Pundit has made it a holiday ritual to either reward himself, or a special friend, with pipe or tobacco. A Claudio Cavicchi would be nice. Just sayin.’ And now for a couple of December-born Pipe Smokers of the Past: Joseph Rudyard Kipling was born on Dec. 30, 1865, and died on Jan. 18, 1936. I always prefer to believe the best of everybody; it saves so much trouble—Rudyard Kipling. Martin Van Buren, born Dec. 5, 1782, and died July 24, 1862, U.S. President, 1837-1841 As to the presidency, the two happiest days of my life were those of my entrance upon the office and my surrender of it—Martin Van Buren. And one more note to recall a deceased World War II veteran who loved William Somerset Maugham, the author. Maugham, a pipe smoker, was born in Paris, France, on Jan. 25, 1874, and died on Dec. 16, 1965. One cool afternoon as the veteran and I talked while sitting in his backyard patio, he looked off into the distance as if studying something. Nothing in particular. Just looking. He turned to me and said if I wanted to learn about life, “read Somerset Maugham.” I did. It wasn’t until late in life that I discovered how easy it is to say, ‘I don’t know’ –W. Somerset Maugham And now a Parting Shot: Any day with an old friend with pipes and tobacco is a good day.
Welcome to The Pipes Magazine Radio Show Episode 637. Our featured interview on tonight’s show is with Nate King. Most people know of Nate as an excellent pipe artisan. He also has an honorary Master of Pipes degree from the Chicagoland Pipe Collectors Club, and is a member of the prestigious Confrérie des Maitres Pipiers de Saint-Claude. To be inducted into the Confrérie, this past May Nate travelled to Saint-Claude, France with master tobacco blender G.L. Pease, who was also inducted. It was quite a time in France, and at the ceremony. We’ll hear all about those adventures on the show. At the top of the show we’ll continue the virtual tour of Brian’s pipe collection with six of his Satou Dublin-shape pipes.
Welcome to The Pipes Magazine Radio Show Episode 636. Our featured interview on tonight’s show is with Barry Kane. Barry started smoking a pipe in 1961 when he was 14-years old. Back then it seemed like everybody smoked, and you could buy pipes and tobacco just about anywhere. Barry is a true old-school pipe smoker, sticking to just one blend. See if you can guess which one before listening. At the top of the show Brian will give his take on Scandinavian Tobacco Group’s purchase of Mac Baren and Sutliff Tobacco and their announcement that they will be shut down.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!