Go back 25- 30 years ago, when Missouri Meerschaum was bought by three gentlemen, Michael, Larry, and Bob. Michael tells the story about one of the reasons they purchased 150 acres of land: to ensure they had enough corn to stay in business. The story goes like this: the local Missouri farmers had lost another crop of corn due to catastrophic weather. Things were getting desperate when it came to keeping the factory running because of the shortage of corn cobs, and Michael looked to California to grow some of the hybrid corn they use for pipes.
Missouri Meerschaum Corn Cob Pipe Factory
He found several farmers willing to grow their seed, and once they were done, Michael found a truck driver who agreed to transport the corn from California to Missouri, but with a story like this, there has to be something. In this case, the truck driver only had one arm, his left arm. He drove three back-to-back trips from California to Washington, Missouri, reaching across his body with his left hand to shift gears.
With the year’s most recent devastating floods and loss of corn, this was their only solution to keep the doors open, and Michael realized that he and his partners needed to secure their own irrigated land to grow their hybrid seeds. He found 150 acres, but his other co-owners were not entirely convinced it was their best option. Fast forward a year, and another massive flood in the existing fields caused that year’s corn crop to be lost again. The partners were ready this time, but the land price jumped an extra 200k. They finally managed to buy the irrigated property and secured the future of Missouri Meerschaum with those 150 acres.
Celebrating 155 Years in Business
This year, the 155th anniversary was hosted at the Missouri Meerschaum pipe factory in downtown Washington, Missouri, near where Lewis and Clark stopped and camped in 1804 on their way to Montana.
Washington Missouri
This year’s festivities coincided with Washington’s Fall Festival of the Arts & Crafts, which brought thousands of people downtown to try food, buy arts, crafts, and other assortment of items in the quaint little town, and, of course, get tours of the historic corn cob pipe company.
Factory Right This Way
Missouri Meerschaum is a complete Farm-to-Table process
You can smoke a corn cob pipe today because of an intense dedication to getting it right, from the non-GMO hybrid seed that the University of Missouri helped Missouri Meerschuam work on in the 1970s and 1980s to the way they harvest and remove the husks to the 2-3 years the cobs have to sit and dry out so they can be turned into a pipe.
Large Hybrid-Non GMO White Corn Cobs
An interesting tidbit is that modern corn is nothing like the corn that was grown in our past; with modern farming methods, corn is grown for the number of corn cobs, not for size, and modern yields are usually 30,000 seeds per acre. The University of Missouri found out, through testing, that to get the larger corn cob, you need less corn planted, and the sweet spot for Missouri Meerschaum corn is around 18,000 seeds per acre.
Corn Ready to be Harvested
This is partly because corn will pull a ton of nutrients out of the ground, and there is only so much to go around, even with crop rotation. Thus, modern farming can do a number on your fields, and you’ll have much smaller cobs unsuitable for pipes.
Corn in its Husk
It can take six to upwards of eight months to shell all the corn that is harvested through the custom built walnut shelling system they have at the corn crib.
At the Crib – Corn Silo in the background.
Nothing goes to waste, either. All the corn kernels that are shelled go to this large silo pictured above that is sold to two places: ADM (Archer Daniels Midland), which does corn processing: From Wikipedia: The Corn Processing segment converts corn into sweeteners and starches, and bioproducts. Its products include ingredients used in the food and beverage industry, including sweeteners, starch, syrup, and glucose (dextrose). Dextrose and starch are used by the Corn Processing segment as feedstocks for its bioproducts operations.
Pinckney Bend Distillery
The other place where the corn is sold is Pinckney Bend Distillery, about 20 minutes down the road in New Haven, Missouri. The white corn that Missouri Meerschaum uses has a higher sugar content and is perfect for making a great whiskey.
Pot Still
There, the corn is turned into glorious whiskey, which you can drink Missouri Meerschaum-grown corn whiskey while you smoke your Missouri Meerschaum corn cob pipe while sitting in the place that makes it all. Meta much?
Rested American Whiskey
Unfortunately, the laws of the state of Missouri say they cannot ship outside of the state, and the current distribution is not large enough to reach most readers, but you can drive there and buy some bottles to bring home.
Not your average whiskey barrel
Of note, aside from the great whiskeys they have, they also have a whiskey with some flavor to it called Apple Ambush, which, I kid you not, tastes like you’re drinking spiced apple pie.
Apple Ambush
The Pinckney Bend Distillery offers a tasting flight for $15, which includes a glass. The flight includes eight or so different liquors and a tasty mixed beverage.
Corn Harvester
When we stopped at the Corn Cribb, we checked out the two 1980s model pickers. Modern Combine/Harvesters don’t do the job needed—keeping a pristine cob that can be used for the pipes.
From Start to Finish
Cob Storage
Cobs are stored for 2-3 years on the 2nd and 3rd floors of the factory, where a shoot that goes down to the first floor drops cobs ready for production. Each corn cob you smoke takes around a week to make. They leave the windows open at the factory, especially during the winter months, because it helps dry out the corn better.
Cob Shoot
The cobs come down the shoot and are cut into the size they need based on their current production. Next, the cobs are bored out to create the tobacco chamber.
Boring out the Tobacco Chamber
Cut and Drilled Cobs ready for Plaster
Once the cobs have been bored out for their tobacco chambers, they throw them in these 100+ year-old wooden bins throughout the process. The slats in these bins also help with the drying process as they go through manufacturing.
First Coat of Plaster
Missouri Meerchuam’s proprietary plaster originally helped the cobs stay cooler. Now, because of the size of the cobs they can grow, the plaster is more aesthetic than functional. The cobs get two coats of plaster and have to dry and be sanded in between. These guys in the picture can do just about 2,000 cobs a day.
Sanding down the first coat
They then sand and smooth out the inside of the tobacco chamber.
Smoothing Out The Tobacco Chamber
Each step of the way is also an opportunity for quality control. If the craftsman working on a cob sees an imperfection or issue they can’t resolve, they throw it into the “seconds” bin or chunk it entirely.
2nd Coat Sanding and Polishing
They go through a 2nd coat and get sanded and polished.
Drilling the Shank
Moving through the final steps, they drill out the hole for the shank.
Larger Cobs
Larger cobs and cobs with a specific shape go to the lathe to have their shapes more defined.
Finishing Room
The standard stems are dropped in a crockpot full of hot water to warm up before being hand-bent.
The Stem Crock-Pot
But the more fancy acrylic stems are done a bit differently: individually heated with a heat gun and then bent.
Using a Heat Gun
Lastly the cobs go through final assembly where the shanks are glued and hammered in.
Glue applied
Glue is applied to the shank.
Hammering the Shank in
Once the shank is dipped in the glue, it is gently hammered into the cob.
Labels Applied
Labels are applied at the final step.
Sorted for Shipping
Cobs are then thrown into bins, and set aside for sorting into shipping boxes to go out around the world.
No Shortage of Cobs
Needless to say, the past couple of years have been good growing years; there is no shortage of cobs.
History, Stories, and More
To the South Pole!
Looking in the display cases at the factory, you’ll find some amazing cobs and their journeys, like the picture above. This pipe went around the world and to the South Pole!
You’ll also find the letter from General MacArthur to the company. MacArthur was rarely caught without this extra large corn cob pipe in his mouth in photographs.
General Douglas MacArthur
The gentlemen at the Skillet Fork Museum set up a display in the factory and had a fantastic amount of cobs and history to share.
Display from Skillet Fork Pipe Museum
Cured in Bourbon?
Missouri Meerschaum did a lot of “white-labeling” for other retailers like Wally Frank, and some of the marketing was, let’s say, misleading. Cobs have never been aged in bourbon barrels.
Colored Bowls
Another “mistake” was the colored bowls, which, when you smoked them, the paint started to crack and crumble off.
1869, Henry Tibbe made the first cob for his neighbor.
The Thrown of Cobs
To top off your tour at the factory, you can sit in the custom thrown of cobs to snap a picture. You can stop by the factory year-round, check out the store, and get a tour and history from the nicest people who clearly love what they do.
Wrapping Up
Thanks to Shannon and Brett Hoch, Phil, and Pat Morgan, and the owners for letting us ask many questions and showing us around for their 155th Anniversary. It’s a one-of-a-kind experience to travel to Washington, Missouri, and check out where the famous corn cob pipes are made. It’s pretty eye-opening to see how much work it takes to bring those cobs from the ground to your mouth to smoke your favorite tobacco.
Master of Pipes , Certified Salesforce Tobacconist #2145 from tobacconistuniversity.org , President of the Austin Pipe Club, and Author at Pipesmagazine, James is also the owner of thepipetool.com. James has written numerous articles on the industry and interviewed some of the greats over the years.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!
Welcome to The Pipes Magazine Radio Show Episode 690. Our featured guest on tonight’s show is artisan pipe maker JD Wolf. JD just started smoking pipes a little over a year ago, and he started making them at about the same time. His impetus for becoming a pipe maker came from the problem that his preferences in artistic handmade pipes were out the reach of his budget. He strives to make precise smoking instruments that are also a handcrafted piece of art that the “average workingman” can afford. At the top of the show in Pipe Parts, Brian will have a holiday gift giving guide for pipe smokers.
This may seem out of character for Pundit, but I am truly captivated by the Ser Jacopo Insanus. Years ago, I purchased an enormous, barn-sized pipe and tucked it away, only to forget about it. Recently, the urge to hold it resurfaced, prompting a frantic search through my collection until I found my prized Insanus. It’s an impressive, beautifully rusticated paneled bowl with bamboo shank extension—possibly weighing just over five ounces. I love it! To clarify, “insanus” in Latin can mean “incredible.” I must admit, I learned this not from my distant high school Latin but from consulting a dictionary. Okay, a few pipe makers go for heavy-duty pipes, of course. But the Ser Jacopo brand has not been shy about creating, well, great ol’ big ‘uns, and a few that defy the imagination. Some of the Ser Jacopo creations seemingly belong in a museum of art. Which makes sense when you look at the name’s origins. Giancarlo Guidi founded the brand and possibly named it for a 16th-century Italian painter. Now, Pundit does not go gaga for all the Insanus versions. Especially those that appear to have been in a bad accident and are broken and wired together. Or the larger-than-life bowl that twists back onto the stem to surveil your tobacco brand preferences before you load up. Do not get Pundit wrong, here. If your choice is the Insanus that is wired up or the pipe that looks back at you, then I will cheer you on. They are fun and spark a great deal of curiosity, especially in your pipe club gatherings. In research about Insanus pipes, I found that Guidi and Bruto Sordini founded Ser Jacopo in Pesaro, Italy, after leaving Mastro de Paja. They aimed to blend expertise and creativity, establishing Ser Jacopo as a distinct force in Italian pipe making. According to my research, Guidi was inspired by the imaginative art of Picasso and Van Gogh. This led Ser Jacopo artists to push creative limits, carving pipes by drawing inspiration directly from the briar and their artistic instincts. Pundit also owns a couple of Ser Jacopo’s more “sanus” (sic) pipes, including some of the beloved Picta Van Gogh rusticated styles, which have been put away for safekeeping. These pieces stand out for their unique craftsmanship and artistic flair. Van Gogh, you might recall, was a pipe smoker. He painted many self-portraits smoking a pipe. These paintings served as one of the blueprints for the Van Gogh Picta series. I first saw the Picta Van Gogh at a pipes and tobacco show in Nashville, TN. It was love at first glimpse. I bought it faster than you can say Van Gogh. I barely had time to get out my credit card, worried someone else would snatch it up. Some Insanus designs, such as those that appear broken and wired together or feature oversized bowls that twist back toward the stem, exemplify the brand’s boundary-pushing approach. The Picta Van Gogh is but one of a series of pipes in the Van Gogh pipe styles. A few include a cutty, a hawkbill, a Belge and even a poker. All appear in Van Gogh’s artworks. Giancarlo Guidi was inspired not only by Van Gogh but also by the art of other major artists for the different collections within the broader Picta series. Just a couple of these artists in the series include René Magritte and Pablo Picasso. Over time, my preferences have evolved—much like my ageing tobacco blends. As my pipe collection has grown, so has my appreciation for artisanship. I admire Ser Jacopo’s intricate Italian craftsmanship. But I also value traditional British makers and own Dunhills, Ashtons from the William Ashton-Taylor era, and Ian Walker’s beautifully crafted British style pipes. Ian’s pipe shop is on a transformed canal boat. Cool! If you are interested in an American pipe maker who also offers some larger-than-life pipes, check out J.M. Boswell Pipes in Chambersburg and Alexandria, PA. Boswell’s freehand designs and unique finishes are spectacular. Some of his creations feature names such as the Jumbo and Triple X Jumbo. He has also created a monster line known as King Size. These heavy-duty briars can weigh in at over two pounds! One could say they are even muscular. The Kings are worth a look just to see what can be accomplished with briar in an artist’s hands. And these pipes are not only beautifully designed but also offer an exceptional smoking experience. Now, it’s time for a Pipe Smoker of the Past: Rudyard Kipling was born Dec. 30, 1865, in India and died Jan. 18, 1936, in London. He was a journalist, novelist, short-story writer and poet. He won the Nobel Prize in Literature in 1907. Even though he was particular about his pipe preferences, his tobacco choice, according to research, was a common black shag pipe tobacco. The black shag tobacco was strong, but popular in the Victorian era. I always prefer to believe the best of everybody; it saves so much trouble. —Rudyard Kipling A Parting thought: We pipe smokers are part of a rather large family. And with the holidays in full bloom, it is time to be grateful for the artists who create magnificent pipes and craft exquisite tobacco blends. Just for us! Happy Holidays!
Welcome to The Pipes Magazine Radio Show Episode 689. Our featured guest on tonight’s show is artisan pipe maker Patrick Kehler from Marchand, Manitoba Canada. He grew up in a strict religious environment where his behavior was restricted and smoking (and drinking) were frowned upon. One day, when he was older and in the process of providing himself more freedoms, a co-worker showed him a pipe. He was captivated. Hear the whole story on tonight’s show. At the top of the show in Pipe Parts, Brian will have a review of four different brands of pipe cleaners.
Welcome to The Pipes Magazine Radio Show Episode 688. Our featured guest on tonight’s show is Texas-based artisan pipe maker Ryan McCawley from Smokin’ Barrels Briars. Like many of us, Ryan was attracted to the scent of aromatic tobaccos. Also, like many new pipe smokers, he burned the heck out of his tongue. That was a long time ago. Now he is a regular pipe smoker and he has been making his own pipes for five years now. He started with classic shapes, but now he is more interested in Danish-style freehands. At the top of the show Brian will discuss cake. Not the cake that you eat, but the cake that builds up in your pipe bowl. This is based on a question sent in by a listener.
Welcome to The Pipes Magazine Radio Show Episode 687. Our featured guest on tonight’s show is Canadian pipe maker Evan Wiseman. Evan has been making pipes for ten years (minus a two year break) and is quite well-known and respected in the field. His path started with cigars in college, but they became too expensive, so he switched to smoking pipes, and then decided to make them. At the top of the show we will have an Ask the Tobacco Blender segment with Jeremy Reeves. Jeremy is the Head Blender at Cornell & Diehl, which is one of the most popular boutique pipe tobacco companies in the USA.
Welcome to The Pipes Magazine Radio Show Episode 686. Our featured guest on tonight’s show is the founder of the Pipe & Tamper Podcast, Mike Murphy. Mike started his podcast in 2018 and turned over the show to new co-hosts Bo Parker and Jay Furman in January 2025. Now that Mike hasn’t been doing the podcast, he has even more time for pipe smoking, collecting and going to pipe shows. Brian and Mike will have an extended chat revolving around the Las Vegas International Pipe Show that just occurred the last weekend in October.
What a well written article, I’m sorry to have his this event. I’d normally say “maybe next year”, but the next one is a long way off! Thanks for sharing your experience!