Boxpressed: What For?

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brian64

Lifer
Jan 31, 2011
10,621
18,086
The square bottle of Jack Daniels was supposedly to protect it during shipping, and more bottles per wagon.

Let’s say it’s 1888, and you have a cigar factory. There’s no cellophane to wrap the product. There’s likely no cardboard, just cedar boxes.

If the rollers press the product into rectangular boxes there’s more pounds per wagon load to the railroad or the docks.

If you use circles for boxes and/or cigars there’s more shipping loss, because they roll around.

I was attempting humor (always a risky endeavor).
 

Richmond B. Funkenhouser

Plebeian Supertaster
Dec 6, 2019
5,973
26,565
Dixieland
Box pressed isn't used to save money. It's a more time consuming process, with extra steps. They do it to make the cigars more fancy.

For example... They box press the Drew Estate Javas so they can justify charging so much for a giant Black & Mild.
 
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anotherbob

Lifer
Mar 30, 2019
18,344
33,342
47
Central PA a.k.a. State College
Box pressed isn't used to save money. It's a more time consuming process, with extra steps. They do it to make the cigars more fancy.

For example... They box press the Drew Estate Javas so they can justify charging so much for a giant Black & Mild.
Are you saying that D.E. javas are wrapped in what I suspect is actually kiwi fruit skin? Cause if they are that sounds great.
 

pantsBoots

Lifer
Jul 21, 2020
2,535
9,996
I just think they wanted to save money and use smaller boxes. They sure weren't rolled square! I'm not saying there aren't any, but I've not seen a box pressed Cuban, or cello wrapped for that matter.

All Cubans in dress boxes are box pressed, unless they are in tubos. It's not the same look as the sharp, Padron 90* angle, but it's there. They will lose the boxpress a bit if you remove them from dress boxes and age in humidors, though they never get back to being fully round. All Cubans in wooden cabinet boxes, I believe, are round. Partagas Chicos and the other "minis" are cello-wrapped, as were most of the other machine mades, most of which have been discontinued over the years.
 

Briarcutter

Lifer
Aug 17, 2023
2,086
11,645
U.S.A.
All Cubans in dress boxes are box pressed, unless they are in tubos. It's not the same look as the sharp, Padron 90* angle, but it's there. They will lose the boxpress a bit if you remove them from dress boxes and age in humidors, though they never get back to being fully round. All Cubans in wooden cabinet boxes, I believe, are round. Partagas Chicos and the other "minis" are cello-wrapped, as were most of the other machine mades, most of which have been discontinued over the years.
Yes, how silly of me. Not smoked any in a while. One of my fav is Partigas Petit Coronas Especiales, which are box pressed, don't know what I was thinking🤔 They don't seem as square as some of the others though.I mostly smoked D-4's and 50 cabs.
 
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pantsBoots

Lifer
Jul 21, 2020
2,535
9,996
I’ve never bought one. I don’t have a reason not to like them, other than I usually just buy the ones I’ve been suggested.

Do they burn evenly?

Sometimes yes, sometimes no. If I had my choice, I'd take round every time, but like stated above, I can't get my beloved Padron 1964 in rounds.

Also, it takes no extra time to box press cigars - they are still moist enough when placed into boxes so they can squish into the rectangular shape. With Cubans, rounds take longer because they're either being put into a tubo before being put into a box, or put into a cabinet which requires wax paper and a ribbon, plus if you've ever taken a 25 or 50 bundle out of a cab to remove the ribbon or inspect them, you know that they're stupid hard to fit back into the box again.

BTW, my favorite box pressed cigar after the Padron 1964 was the short-lived Santos de Miami line from the La Tradicion Cubana people. A Dominican puro that had that old Havana feel, the corners were comically sharp. The burn was not what I'd call "dead nuts" even as the corners burned slightly slower. They did not need a lot of relights. Golly, I hope they make these again.
 

pantsBoots

Lifer
Jul 21, 2020
2,535
9,996
Yes, how silly of me. Not smoked any in a while. One of my fav is Partigas Petit Coronas Especiales, which are box pressed, don't know what I was thinking🤔 They don't seem as square as some of the others though.

Definitely not. Everything is so rushed in Cuba and everyone is so underpaid, they're just kind of slapped in the box and sent out the door. Plus, the density of the filler influences how much they press on their neighbor, changing how boxpressed they are.
 

CFM

Lurker
Oct 28, 2025
4
12
As someone who works directly with cigar manufacturing, I can clarify a few things from the factory side:

  1. Box cost: It’s not true that box-pressed cigars are cheaper because of smaller boxes. The size of the box doesn’t drive cost — what matters is the quality of the wood, finish, hinges, and most importantly, the quantity you can order. Box-pressed runs are usually lower volume, so those boxes often end up the same price or even a little more expensive.
  2. Extra process: To make a box-pressed cigar, you need an additional pressing step after rolling. This takes time and requires specific molds or box-press stations, which means more labor and handling. That alone increases production cost compared to a standard parejo.
  3. Defects and breakage: Pressing adds risk. If the humidity or timing isn’t right, cigars can crack or lose shape easily. The percentage of defective cigars is higher, and that loss raises overall cost.
  4. Production scale: Because box-pressed cigars are produced in smaller quantities than regular shapes, factories spend more resources per cigar — slower process, more supervision, and less efficiency. So yes, they’re more expensive to make.
  5. Market logic: Whether you like them or not, factories don’t produce cigars that don’t sell. If a cigar is box-pressed, it’s because enough people buy and enjoy them to justify the extra cost.
 

Briarcutter

Lifer
Aug 17, 2023
2,086
11,645
U.S.A.
As someone who works directly with cigar manufacturing, I can clarify a few things from the factory side:

  1. Box cost: It’s not true that box-pressed cigars are cheaper because of smaller boxes. The size of the box doesn’t drive cost — what matters is the quality of the wood, finish, hinges, and most importantly, the quantity you can order. Box-pressed runs are usually lower volume, so those boxes often end up the same price or even a little more expensive.
  2. Extra process: To make a box-pressed cigar, you need an additional pressing step after rolling. This takes time and requires specific molds or box-press stations, which means more labor and handling. That alone increases production cost compared to a standard parejo.
  3. Defects and breakage: Pressing adds risk. If the humidity or timing isn’t right, cigars can crack or lose shape easily. The percentage of defective cigars is higher, and that loss raises overall cost.
  4. Production scale: Because box-pressed cigars are produced in smaller quantities than regular shapes, factories spend more resources per cigar — slower process, more supervision, and less efficiency. So yes, they’re more expensive to make.
  5. Market logic: Whether you like them or not, factories don’t produce cigars that don’t sell. If a cigar is box-pressed, it’s because enough people buy and enjoy them to justify the extra cost.
Wow, thank you,never knew this side of the production. Maybe you could answer this also. I was curious why it seems only Cuban cigars do not come wrapped in cellphone? Seems most other countries do.