Stem Work Help Needed

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hauntedmyst

Lifer
Feb 1, 2010
4,006
20,756
Chicago
This is an old Tilshead I picked up back in the 80's. I always loved the Billiard Brandy shape but hated the mouthpiece. A few years ago, I sent it off to have a churchwarden stem made for it. Along the way I lost the stem and used the bowl to try my hand at re-staining. As a result, it's been stripped a few times. The other day, I found the stem and finished off the pipe with Black over Oxblood stain. As you can see, with all that work, the stem no longer lines up. How would you guys trim the stem. I don't have a lathe but am wondering if I used mount the stem into a drill and use micro files to bring it down. I'm wide open to suggestions.

2CB07CF8-7A26-49EC-AC4C-891D423E2CF1.jpeg
 

Toast

Part of the Furniture Now
Feb 15, 2021
661
1,313
UK
Adding a band might be good comprise perhaps? Something along the lines of the shotgun cartridge look would make the difference go away...?

Well outside my competence, but what you've done already probably is too!
 
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hauntedmyst

Lifer
Feb 1, 2010
4,006
20,756
Chicago
If you really love the pipe I would suggest sending it off to a professional.
Nice job on the staining and finishing by the way.

Thank you. That's the thing, I don't really love it. I only had it made into a churchwarden because the first bit was awful. That's why I don't mind experimenting on it if someone has a hack where I can get reasonably good result. If I can't, then I'll send it off.
 
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craig61a

Lifer
Apr 29, 2017
5,844
48,662
Minnesota USA
The shank is reduced in diameter and the end is rounded over from sanding. The shank will have to be cut back a bit in order to square the end of it.

It appears that more material was removed from the top of the shank, so the mortise will have migrated upwards. Removing material from the stem in order to match the shank is required.

This is tough to do, because the outer surfaces don’t necessarily index off the mortise or tenon. And since the outer surface of the shank is basically eccentric with respect to the mortise, scraping and sanding will be required to match those surfaces again.

It’s not impossible to do, but time consuming in order to get it right.

I’ve re-stained a lot of pipes over the years, sanding wasn’t part of the process…
 
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hauntedmyst

Lifer
Feb 1, 2010
4,006
20,756
Chicago
The shank is reduced in diameter and the end is rounded over from sanding. The shank will have to be cut back a bit in order to square the end of it.

It appears that more material was removed from the top of the shank, so the mortise will have migrated upwards. Removing material from the stem in order to match the shank is required.

This is tough to do, because the outer surfaces don’t necessarily index off the mortise or tenon. And since the outer surface of the shank is basically eccentric with respect to the mortise, scraping and sanding will be required to match those surfaces again.

It’s not impossible to do, but time consuming in order to get it right.

I’ve re-stained a lot of pipes over the years, sanding wasn’t part of the process…

Craig, how did you strip the stain? There are tons of videos on YT on how to stain a pipe but I don't recall finding any that mentioned techniques for stripping one.
 

georged

Lifer
Mar 7, 2013
5,555
14,369
Even if leveled and the shank-end squared, the pipe will look wonky. The mortise is not co-axial with the shank.

It could be improved some by reshaping the stem over its length and (maybe) a smidge or rebending where possible, but not enough to probably be worth the effort.
 

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craig61a

Lifer
Apr 29, 2017
5,844
48,662
Minnesota USA
"There are tons of videos on YT"...

Yes, and there are plenty of Facebook groups that purport to have all the inside dope on refurbishing pipes that have popped up in the past few years.

Doesn't mean that the information that they're peddling is right. Most of it isn't.

And then there are the "snake oil" peddlers that excel at relieving you of your hard earned cash.

EZ Off Oven Cleaner will do a pretty good job of stripping a stummel... I mean, you can't make this stuff up.cray
 
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hauntedmyst

Lifer
Feb 1, 2010
4,006
20,756
Chicago
Well, I tried mounting it in a drill and sanding it down starting with 80 grit until 1000. It’s not perfect but for a pipe I don’t care much about, it’s an improvement. I may take it down a hair more.
8A49AB64-9E4D-42E1-9755-1874730DC04A.jpeg
 
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