blindmansleeps,
I've been doing some ongoing research into 19th century smoking pipes, partly due to my company's line of traditional corn cob pipes and partly due to my Civil War reenacting hobby. The 19th century is interesting in that you start to see a transition from the traditional clay pipes that had been the primary tobacco pipe source during the 17th and 18th centuries. While clay pipes remained popular and were widely used through the American Civil War and even into the latter half of the 19th century, you start to see the use of briar, corn cob, and meerschaum in the 19th century that began not only to deviate from the white clay pipes but also began to change the traditional shapes in pipes towards the more modern shapes that we see today, especially with the briar and meerschaum pipes. In all honesty, if you were to look at a briar pipe circa 1860s it would not look that much different from some of the modern style briar pipes other than the more rounded mouthpiece compared to the more flattened style popular today and of course the mouthpiece would have been made from materials common in that period such as carved horn, gutta-percha, and vulcanized rubber. Among the "masses", clay pipes remained popular as well as "reed stem" clay pipes (sometimes referred to as "trade pipes" since they were a popular trade item with Native American tribes). These pipes featured a clay bowl that could be fitted with a replaceable reed stem (commonly river cane stems but any hollowed reed would do). They were extremely popular with soldiers in the 19th century as they could easily be packed in your haversack and less likely to have a broken stem at the end of a days march as was a common occurrence with clay pipes with integral clay stems. And, if the reed were to break, you could easily find and cut your own replacement in the field. One of the most famous manufacturers of these pipes was the Pamplin Pipe Factory in Appomattox Co., VA. Here is a link to an interesting and informative slideshow about the Pamplin Pipe Factory put together by the Virginia Department of Historic Resources: http://www.dhr.virginia.gov/SlideShows/Pamplin/pamplinTitleSlide.html. Of course, corn cob pipes also became a popular tobacco pipe during the 19th century. The early history of corn cob pipe production is rather hazy, but references (such as Mark Twain's reference to corn cob pipes in his novels set in Missouri in the 1840s) would suggest that homemade cob pipes were widely used as an inexpensive tobacco pipe for common folk before the Civil War. Even Jefferson Davis (President of the Confederacy and former U.S. Secretary of War) referenced using corn cob pipes on his plantations. There are even references of cob pipe use during the Civil War. From the diary of a private in the 37th Indiana, September 9, 1863: "Some of the Tipton County boys were quite happy to come across a nice big corn field, and even if the corn was a little green, it made for some pipes to replace the clays that keep breaking..." Then of course, in 1869, Henry Tibbe began the first commercial production of corn cob pipes, and as they say, "the rest is history".